All Things Mk5 > Performance Modifications

Ways of reducing the weight of our cars

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the bruce:
Some ideas:


1. hood, fenders, doors, hatch

made of glass fiber or carbon fiber from Becker, Seibon and others

- 12 kg  to  - 35 kg


2. suspension

H&R, Öhlins and others make aluminium struts and dampers
racing coils are also lighter
arms and hubs from S3 or TT

 - 10 kg  to  -20 kg


3.  front bar behind bumper

Golf: made of steel; A3: made of aluminium

- 10 kg  just 1.8 kg  (so just drill and cut the stock one)


4. no DSG

- 40 kg


5. front seats

GTI 32 kg
GTI Motorsport: 22 kg
Recaro PolePosition: 12 kg

 - 40 kg / pair


6. battery

stock:  16 - 20 kg
eg Braille:  8 kg

~ - 10 kg


7. damping

I suppose not worth considering for most of us

~ - 5 kg to 10 kg


8. wheels

from 8 kg to 15 kg per piece, stock are 11 kg and 12 kg

 ~ 4 kg x 4 = 16 kg, but these are ROTATIONAL masses !!


9. tyres

between 8 kg and 12 kg per piece

save up to - 16 kg  (rotational masses as well)


10. luxory options

sunroof, leather, stereo and many gimmics more

up to - 100 kg possible


11. interior & rear seats

rear seats about 50 kg
airbags not worth considering for street use in my opinion

save 50 kg



12. brakes

~  - 5 kg


13. car jack + spare wheel

there's an aluminum jack from Audi (half the weight to steel one)
I removed the spare wheel and replaced ist by a tyrefit kit.

-  5 kg to 15 kg less


14. windows

replace side glass by Lexan or Macrolon

saves 25 kg and lowers center of gravity


 :wink:


So from 200 kg to 300 kg is possible. What's realistic just depends
on the ride comfort you still need and on your budget.

 :driver:


marka87uk:

--- Quote from: Snoopy on April 02, 2011, 12:12:43 pm ---You know the funny thing is alot of the people that go this route and strip the cars right down to save weight when you see them or a photo of them it often makes me PMSL.
Because they never look at themselfs and think, hey i could do with loosing quite a few KG myself that may help  :grin:

--- End quote ---

I also find this quite funny!

Unless you strip a lot of the car to save a lot of weight I don't really see the benefits... say you save 15kg on an Ed30 - that's the equivalent to increasing the power by 2bhp/tonne which isn't going to make any real-world difference. Even 100kg is only going to increase power by about 13bhp/tonne.

the bruce:
When I replace the bumper bar, the bonnet and the battery I will loose 30 kg
of weight on the front of the car. That will help cornering.

No horsepower of this world will do the same.  :wink:

fuscobal:
marka, The bruce is right. It's not about being faster on a straight line. Loosing weight helps cornering much more than increasing power. Today I've learned something new : the bar behind the bumper and Lexan instead of the side glasses ! Bruce, can you give me more details about these ? What's the cost for both ? Do you have a part number for the bar behind the bumper ? Are you talking about all 4 side glasses ? Lexan website is down now :(

marka87uk:
Thanks, that makes more sense!  :happy2:

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