All Things Mk5 > Performance Modifications

guide how to make your own 90mm intake

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cuprajake:
how to make your own 90mm custom intake

before I even got the k1 I had been looking at the tuning aspect, and realising these cars are bloody expensive, im not the type to pay £400 for an intake, no matter how nice it looks,

so heres your shopping list:

1x70>90mm silicone hose
2x90mm 90degree silicone hoses
1xmetre 90mm alloy pipe
5x80>100 jubilee clips
1x60>80 jubilee clips
Metal rod
Air filter of choice

Tools:
Air saw
Dremel/air grinder
Sanding wheel

Heres how to do it:

The scary bit is cutting your engine cover, once you have this in hand you’ll see how and were to cut, you basically need the maf pipe, don’t forget take the maf sensor out before doing any cutting as they are fragile!!!! You have been warned

You want to get the oval maf pipe to the stage were the coupler fits on,

Next you need a piece of alloy pipe 10.5” long, fit this into the coupler and then onto one of the elbows,

The next pipe is 6.5” long and has the other elbow and filter on it (I chose a ramair filter which can flow over 400bhp)

I then made a couple of brackets out of the steel bar, to hold everything in place, and cut my engine cover to suit,

Heres how it all looks now


DSC_3199 by cuprajake1, on Flickr


DSC_3191 by cuprajake1, on Flickr


IMAG0154 by cuprajake1, on Flickr


DSC_3189 by cuprajake1, on Flickr




Jake

cuprajake:
double post  :signLOL:

Llew:
Looks good can you post a pic when you fit it on  the car

scopes:
 :congrats: :congrats: :congrats: :congrats:

Very good matey, I like the thoughts that you made your own, I had played on the idea for awhile.
Went with the revo one in the end...

 :happy2:

Did you do a before dyno run to test your craftsmanship out after?

cuprajake:
Didn't get a chance to log, it's been pouring down all day :(

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