MAINTENANCE PROCEDURES:
http://vwts.ru/service/g5_service_eng.pdf - Description of work
http://vwts.ru/service/j05_maintenance_01.pdf - Maintenance. Part 1 (for Jetta, but same as Golf V)
http://vwts.ru/service/j05_maintenance_02.pdf - Maintenance. Part 2 (for Jetta, but same as Golf V)
ENGINES - general:
http://vwts.ru/electro/g5/j05_27_el.pdf - Battery, Starter, Generator - 1.9L TDI-PD engine, 2.5L gasoline engine, 2.0L TFSI engine new
ENGINES - Volkswagen 2.0T FSI I4 engine BPY: (BPY is the North American variant [with different emissions gubbins] of the European AAX or BWA variants)
http://vwts.ru/engine/bpy/bpy_10-00.pdf - Technical data
http://vwts.ru/engine/bpy/bpy_10.pdf - Engine, removing and installing
http://vwts.ru/engine/bpy/bpy_13.pdf - Engine, disassembling and assembling
http://vwts.ru/engine/bpy/bpy_15-1.pdf - Cylinder head
http://vwts.ru/engine/bpy/bpy_15-2.pdf - Valve train
http://vwts.ru/engine/bpy/bpy_17.pdf - Lubrication system components
http://vwts.ru/engine/bpy/bpy_19.pdf - Cooling system components
http://vwts.ru/engine/bpy/bpy_19-01.pdf - Cooling system components
http://vwts.ru/engine/bpy/bpy_20.pdf - Fuel tank, Fuel supply system, EPC
http://vwts.ru/engine/bpy/bpy_21.pdf - Turbocharger, Charge air system
http://vwts.ru/engine/bpy/bpy_24.pdf - Fuel injection system Motronic MED 9.1
http://vwts.ru/engine/bpy/bpy_26.pdf - Exhaust system components, removing and installing
http://vwts.ru/engine/bpy/bpy_28.pdf - Ignition, servicing
ENGINES - Volkswagen 3.2 VR6 engine BJS - R32:
http://vwts.ru/electro/g5/g5_r32_bjs_wd.zip - Electrical Diagrams
TRANSMISSIONS:
http://vwts.ru/vw_doc2/trans/02e/at_02e_dsg_repair.pdf - 02E 6-speed Direct-Shift Gearbox (full service manual) new
SUSPENSION:
http://vwts.ru/suspension/g5/g5_40-2.pdf - Front suspension, servicing
http://vwts.ru/suspension/g5/g5_40-3.pdf - Front axle, tightening torques
http://vwts.ru/suspension/g5/g5_40-4.pdf - Subframe, stabilizer bar, control arms
http://vwts.ru/suspension/g5/g5_40-5.pdf - Wheel bearing, assembly overview
http://vwts.ru/suspension/g5/g5_40-6.pdf - Suspension, assembly overview
http://vwts.ru/suspension/g5/g5_40-7.pdf - Drive axle, servicing
http://vwts.ru/suspension/g5/g5_42-02.pdf - Rear suspension, servicing
http://vwts.ru/suspension/g5/g5_42-03.pdf - Rear axle, tightening torques
http://vwts.ru/suspension/g5/g5_42-04.pdf - Subframe, transverse link, tie rod, assembly overview
http://vwts.ru/suspension/g5/g5_42-05.pdf - Wheel bearing housing, trailing link
http://vwts.ru/suspension/g5/g5_42-06.pdf - Shock absorber, coil spring
http://vwts.ru/suspension/g5/g5_42-07.pdf - Stabilizer bar, assembly overview
BRAKES:
http://vwts.ru/brake/g5/g5_45.pdf - Electrical/electronic components and installation locations, Malfunction displayed by warning lamps for level control system, Hydraulic unit, brake booster/brake master cylinder, ABS system components on front and rear axles removing and installing, ESP system components removing and installing new
http://vwts.ru/brake/g5/g5_46-01.pdf - Front brakes, servicing
http://vwts.ru/brake/g5/g5_46-02.pdf - Rear wheel brakes, servicing
http://vwts.ru/brake/g5/g5_46-03.pdf - Parking brake lever
http://vwts.ru/brake/g5/g5_46-04.pdf - Brake pedal, assembly overview
STEERING:
http://vwts.ru/steering/g5/g5_48-02.pdf - General repair notes
http://vwts.ru/steering/g5/g5_48-03.pdf - Steering, torque specifications
http://vwts.ru/steering/g5/g5_48-04.pdf - Steering column, assembly overview
http://vwts.ru/steering/g5/g5_48-05.pdf - Electro-mechanical steering gear, assembly overview
http://vwts.ru/steering/g5/g5_48-06.pdf - Steering gear difference (Generation I and II)
http://vwts.ru/steering/g5/g5_48-07.pdf - Electromechanical steering gear, servicing (Generation I)
http://vwts.ru/steering/g5/g5_48-08.pdf - Electro-mechanical steering gear, servicing (Generation II)
BODY:
http://vwts.ru/body/g5/g5_50-01.pdf - Lock carrier (bonnet slam panel)
http://vwts.ru/body/g5/g5_50-02.pdf - Front wings
http://vwts.ru/body/g5/g5_50-03.pdf - Engine undertray
http://vwts.ru/body/g5/g5_50-04.pdf - Underbody trim
http://vwts.ru/body/g5/g5_50-05.pdf - Plenum chamber bulkhead
http://vwts.ru/body/g5/g5_55-01.pdf - Front hood (bonnet)
http://vwts.ru/body/g5/g5_55-02.pdf - Hatchback
http://vwts.ru/body/g5/g5_55-03.pdf - Fuel filler flap unit
http://vwts.ru/body/g5/g5_57-01.pdf - Front door
http://vwts.ru/body/g5/g5_57-02.pdf - Central locking system
http://vwts.ru/body/g5/g5_58-01.pdf - Rear door
http://vwts.ru/body/g5/g5_60-01.pdf - Sunroof with glass panel (Meritor)
http://vwts.ru/body/g5/g5_63-01.pdf - Front bumper
http://vwts.ru/body/g5/g5_63-02.pdf - Front bumper (GTI)
http://vwts.ru/body/g5/g5_63-03.pdf - Rear bumper
http://vwts.ru/body/g5/g5_64-01.pdf - Flush bonded windows
http://vwts.ru/body/g5/g5_64-02.pdf - Front door window
http://vwts.ru/body/g5/g5_64-03.pdf - Rear door window
http://vwts.ru/body/g5/g5_66-01.pdf - Wheel arch liners
http://vwts.ru/body/g5/g5_66-02.pdf - Exterior rear view mirror
http://vwts.ru/body/g5/g5_66-03.pdf - Radiator grille
http://vwts.ru/body/g5/g5_66-04.pdf - Strips and trim
http://vwts.ru/body/g5/g5_66-05.pdf - Rear roof edge spoiler (tailgate)
http://vwts.ru/electro/g5/g5_70.pdf - Instrument panel, Door trim, Pillar and side trim, Rear lid trim, Luggage compartment trim, Roof trim new
ELECTRICAL: -
http://vwts.ru/electro/g5/g5_gti_relay.zip - GTI Relay and fuse arrangements, from October 2005
http://vwts.ru/electro/g5/g5_gti_component.zip - GTI Component locations
http://vwts.ru/electro/g5/g5_gti_ground.zip - GTI Ground connection
http://vwts.ru/electro/g5/g5_90_eng.pdf - Instrument Cluster
http://vwts.ru/electro/g5/g5_91_eng.pdf - In Car Entertainment (Radios, Navigation system, Amplifier, CD Changer, iPod System, Speakers, Antennas, Multi-Function Steering Wheel, Mobile phone kit
http://vwts.ru/body/g5/g5_92_eng.pdf - Front and Rear Wipers
http://vwts.ru/electro/g5/g5_94_eng.pdf - Exterior Lighting systems (all components, including High Intensity Gas Discharge (HID) Lamps, High-Mount Brake Light, Steering Column Switches, Ignition/Starter Switch and Lock Cylinder)
http://vwts.ru/electro/g5/g5_96_eng.pdf - Interior Lighting systems (all components), Horns, Anti-Theft Immobilizer, Anti-theft Alarm System
http://vwts.ru/electro/g5/g5_97_eng.pdf - Fuse Panel, Relay Panels, Electronics Boxes (E-Boxes), Control Modules, Wiring Harness and Connectors, repairing
Rgds, and n-joy. :happy2:
all those links are broken for me, anyone else having the same problem. russian page appears which translates into an error message :happy2: