MK5 Golf GTI

All Things Mk5 => Mk5 General Area => Topic started by: Turbotits on September 25, 2026, 07:03:19 pm

Title: How to loosen wastegate actuator rod from flapper to test
Post by: Turbotits on September 25, 2026, 07:03:19 pm
Hi, hope we're all good.  Waste gate actuator rod is not moving side to side . I want to loosen actuator rod from flapper  side. Not sure how... it has two nuts either side of the flapper  and a anti rotation clipe. This is basically a c shaped sheet of metal that uses e type clips at outter edges of nuts. I've taken this off the rod with a flat headed screwdriver. Can you just prise the rod off where it connects to flapper or do you need to  loosen any nuts . Maybe just the outter one to see if flapper has not seized.  the other one is probably for adjusting. Google says I need to get rid of pre load on actuator rod and it should come away from flapper bit I could not manage . Maybe it was the lack of space. Its not like the turn buckles on some.  I also can't get good access...I took the plastic shield off drive shaft , which helps but might need to remove the cv joint?  Need to see if flapper  is stuck with carbon buildup or the other side is busted...  just used a generic photo from google. Cheers
(https://i.postimg.cc/MpNk65bP/Screenshot-20260925-143342-Chrome.jpg) (https://postimg.cc/nX4STvWB)