MK5 Golf GTI

All Things Mk5 => Modifications & Technical Area => Technical Workshop => Topic started by: ashley on August 06, 2010, 11:48:15 am

Title: S3 intercooler on a ED30, advice required
Post by: ashley on August 06, 2010, 11:48:15 am
Hello All,

After fitting an s3 cooler.

Can anyone confirm what hoses I need. Had a good search and the opinion varies from, cut mine, order the s3 ones & and as I have a ED30 my hoses are fine  :laugh:

Could someone confirm so I can get it ordered!

Thanks
Title: Re: S3 intercooler on a ED30, advice required
Post by: RedRobin on August 06, 2010, 12:18:32 pm
.
Are you planning on doing it yourself?

Have a Search for a thread by illyun - He bravely did one at home.

Otherwise, depending where you're located, JKM at Portsmouth are very experienced - That's who I'd use.
Title: Re: S3 intercooler on a ED30, advice required
Post by: RedRobin on August 06, 2010, 12:20:29 pm
^^^^
Here you go:

http://www.mk5golfgti.co.uk/forum/index.php/topic,1773.0.html

Hope this helps.
Title: Re: S3 intercooler on a ED30, advice required
Post by: Hedge on August 06, 2010, 04:37:03 pm
You need the S3 hoses.
Title: Re: S3 intercooler on a ED30, advice required
Post by: Teutonic_Tamer on August 30, 2010, 05:08:33 pm
.
Are you planning on doing it yourself?

Have a Search for a thread by illyun - He bravely did one at home.

Long after I did mine . . . .  :P  :laugh:

But yes, with the S3 intercooler, you must use S3 hoses.  The connections on the actual intercooler are different between the two.  Standard cooler on the GTI/Ed30/LCR/vRS uses plastic headers with 'spigot' type hose connections - wheras the S3 cooler has alloy headers and the hoses just jubilee clip on.
Title: Re: S3 intercooler on a ED30, advice required
Post by: RedRobin on August 30, 2010, 10:20:22 pm
^^^^
Sorry, Sean - I don't recall seeing a thread about your S3 i/c installation.

Btw, I believe that new S3 intercoolers now have plastic headers instead of alloy.
Title: Re: S3 intercooler on a ED30, advice required
Post by: Teutonic_Tamer on September 01, 2010, 11:34:00 am
^^^^
Sorry, Sean - I don't recall seeing a thread about your S3 i/c installation.
I didn't do a specific thread titled "here is my intercooler install", but I did add quite a bit of info in various threads on the GolfGTI.co.uk forum.  :P



Btw, I believe that new S3 intercoolers now have plastic headers instead of alloy.

RU sure . . . .  :surprised:
Title: Re: S3 intercooler on a ED30, advice required
Post by: RedRobin on September 01, 2010, 11:57:14 am

Btw, I believe that new S3 intercoolers now have plastic headers instead of alloy.

RU sure . . . .  :surprised:


....Fairly sure. I've been told by more than one supplier (JKM was one) but I haven't seen with my own eyes. A call to a (trusted!) VAG dealership might confirm.
Title: Re: S3 intercooler on a ED30, advice required
Post by: Sunglasses Ron on September 01, 2010, 12:03:25 pm
Does this mean they look pretty much the same as the GTI IC Robin. just a little thicker of course?
Title: Re: S3 intercooler on a ED30, advice required
Post by: RedRobin on September 01, 2010, 12:11:53 pm

Does this mean they look pretty much the same as the GTI IC Robin. just a little thicker of course?


....I haven't seen one but I expect that if indeed now plastic, the side tanks will look similar. Different size though?
Title: Re: S3 intercooler on a ED30, advice required
Post by: vRS Carl on September 01, 2010, 12:16:58 pm
I fitted my S3 cooler. Took me about 7 hours iirc.

Requires bumper to come off on a vRS not sure about a Golf, and as already said you need the S3 hoses :happy2:
Title: Re: S3 intercooler on a ED30, advice required
Post by: Sunglasses Ron on September 01, 2010, 12:35:22 pm
How much do the likes of JKM or Statlers etc charge to fit one out of interest?
Title: Re: S3 intercooler on a ED30, advice required
Post by: RedRobin on September 01, 2010, 12:41:02 pm

How much do the likes of JKM or Statlers etc charge to fit one out of interest?


....I've forgotten exactly how much but remember that people have posted that the overall cost for labour and supply of a S3 i/c is virtually the same as for supply and fitting a Forge Twintercooler which has much less labour cost.
Title: Re: S3 intercooler on a ED30, advice required
Post by: Hedge on September 01, 2010, 12:42:02 pm
I think it's about 4 hours to fit plus £300ish for the cooler and pipes.
Title: Re: S3 intercooler on a ED30, advice required
Post by: MAT ED30 on September 01, 2010, 12:51:21 pm
fit yourself its easy ish took me 4 hours ish both times
Title: Re: S3 intercooler on a ED30, advice required
Post by: Teutonic_Tamer on September 01, 2010, 01:08:29 pm

How much do the likes of JKM or Statlers etc charge to fit one out of interest?


....I've forgotten exactly how much but remember that people have posted that the overall cost for labour and supply of a S3 i/c is virtually the same as for supply and fitting a Forge Twintercooler which has much less labour cost.
Fitting a Forge only is quite a bit less work than fitting an S3 cooler.
Title: Re: S3 intercooler on a ED30, advice required
Post by: RedRobin on September 01, 2010, 02:18:14 pm

Fitting a Forge only is quite a bit less work than fitting an S3 cooler.


....Hence why the cheaper purchase price of the S3 i/c balances the more expensive-to-buy Forge: Swings versus roundabouts, or 2+4=6 and 1+5=6.
Title: Re: S3 intercooler on a ED30, advice required
Post by: vRS Carl on September 01, 2010, 02:23:16 pm
Robin you fogot:

4+2
3+3
2+5-1
3+7-4
......


 :evilgrin: