MK5 Golf GTI

All Things Mk5 => Modifications & Technical Area => Performance Modifications => Topic started by: kiddfrost on July 02, 2011, 09:44:17 pm

Title: Make a K03 Neuspeed turbo discharge adapter fit a K04
Post by: kiddfrost on July 02, 2011, 09:44:17 pm
I had the K03 Neuspeed turbo discharge adapter on my k03 gti and thought is was a worthwhile upgrade. I now have an ed30 and wanted to buy the k04 version of the Neuspeed turbo discharge adapter, but at £270 I thought it was a bit steep considering I already had one for a k03.
I thought right, let’s see what the difference is so I whipped of the adapter and at first glance I thought no chance of that fitting.
After measuring up I realised it would fit with a bit of simple machining. I gave my dimensions and the adapter to an engineering company, got it back and installed it... It fits!


Original
The turbo side is machined back to 35mm then the hole on the turbo side is bored out to 44mm
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi207.photobucket.com%2Falbums%2Fbb110%2Fkidddfrost%2F1.jpg&hash=abd2712d6bf0921cfe1121fb986942388705cf5b)
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi207.photobucket.com%2Falbums%2Fbb110%2Fkidddfrost%2F2.jpg&hash=07093b5d29afbfbded37fb2b286b1ca3485b2679)


Modded
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi207.photobucket.com%2Falbums%2Fbb110%2Fkidddfrost%2Ftd3.jpg&hash=adb178cc12f3433cfce9437757e878d337d490f9)
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi207.photobucket.com%2Falbums%2Fbb110%2Fkidddfrost%2Ftd5.jpg&hash=d74af87b11174b15e7e6bda3b3133749214bd7b6)
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi207.photobucket.com%2Falbums%2Fbb110%2Fkidddfrost%2Ftd4.jpg&hash=c2e7c9bf5138fcc0a6844482ad973cd8e74b005a)

Fitted
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi207.photobucket.com%2Falbums%2Fbb110%2Fkidddfrost%2Ftd6.jpg&hash=9cf85640d228a1e4f56aac1425426ecda33fbb51)

Title: Re: Make a K03 Neuspeed turbo discharge adapter fit a K04
Post by: bacillus on July 03, 2011, 11:24:29 pm
Anyone know what spinko means?

They probably supplied that aluminium part.
http://www.spinko.com.pl/index_uk.html

It's not entirely clear to me what alterations were made to your adapter to allow you to fit it on a k04.
Title: Re: Make a K03 Neuspeed turbo discharge adapter fit a K04
Post by: kiddfrost on July 04, 2011, 09:29:22 pm
Anyone know what spinko means?

They probably supplied that aluminium part.
http://www.spinko.com.pl/index_uk.html

It's not entirely clear to me what alterations were made to your adapter to allow you to fit it on a k04.

Yup, I reckon that's it.  :happy2:

Forgot to put that bit in...  the turbo side is machined back to 35mm then the hole on the turbo side is bored out from 38mm to 44mm (see top photo)

Title: Re: Make a K03 Neuspeed turbo discharge adapter fit a K04
Post by: ROH ECHT on July 10, 2011, 10:41:42 am
Neuspeed may have traded them straight across for you. They traded my throttle inlet tube from the sound pipe delete version to the sound pipe retained version for me when I put my K04 in and needed the latter version for the dv relocate. They were very kind in that respect. Although shipping may be more $ than the work you had done for yours.
Title: Re: Make a K03 Neuspeed turbo discharge adapter fit a K04
Post by: Tfsi_Mike on October 02, 2011, 06:43:22 am

Pics aren't working :(

Can I ask what te cost of the engineering / modification was?  Thanks
Title: Re: Make a K03 Neuspeed turbo discharge adapter fit a K04
Post by: Tfsi_Mike on October 24, 2011, 12:32:52 am
Neuspeed may have traded them straight across for you. They traded my throttle inlet tube from the sound pipe delete version to the sound pipe retained version for me when I put my K04 in and needed the latter version for the dv relocate. They were very kind in that respect. Although shipping may be more $ than the work you had done for yours.

that's good to know  :notworthy: although yes shipping & import tax would kill it
Title: Re: Make a K03 Neuspeed turbo discharge adapter fit a K04
Post by: cheungy on December 29, 2011, 04:48:49 pm
Interested to do this However the photos are down, Are you able to upload the photos again mate?

I tried to contact Neuspeed however had a reply back from awesome, basically buy new ones...

I want to salvage my own neuspeed ko3 discharge pipe so it works for the ko4

please advise - message also pm'd

Cheers.
Title: Re: Make a K03 Neuspeed turbo discharge adapter fit a K04
Post by: bacillus on December 29, 2011, 05:12:41 pm
If you scan my turbo discharge pipe for sale ad you will see what needs doing.
http://www.mk5golfgti.co.uk/forum/index.php/topic,35107.0.html
Title: Re: Make a K03 Neuspeed turbo discharge adapter fit a K04
Post by: kiddfrost on December 29, 2011, 10:14:18 pm
Some pics back up.
Cost about £30 to get modified, very easy for any decent engineering firm to do.
Title: Re: Make a K03 Neuspeed turbo discharge adapter fit a K04
Post by: cheungy on December 30, 2011, 07:52:43 am
 :happy2: