MK5 Golf GTI

All Things Mk5 => Modifications & Technical Area => Technical Workshop => Topic started by: Bikerz on January 20, 2012, 10:06:58 pm

Title: Wrings Diagrams - Headlights
Post by: Bikerz on January 20, 2012, 10:06:58 pm
The previous owner put in some R32 xenons with crap ballasts and hacked away at wiring  :fighting:
I now have genuine but cant work out sod all! I have a Haynes manual but doesnt show core colour in that detail for headlights. Anyone got one? Or want to help a fellow mk5 owner out big time for beers?
Title: Re: Wrings Diagrams - Headlights
Post by: Phil Miller on January 20, 2012, 10:17:02 pm
where are you based to mate?
Title: Re: Wrings Diagrams - Headlights
Post by: Bikerz on January 20, 2012, 10:45:15 pm
Gloucestershire Home Town. Swansea University. Or anywhere in between. Willing to drive and this is driving me nuts!
Title: Re: Wrings Diagrams - Headlights
Post by: Bikerz on January 20, 2012, 11:08:10 pm
Anyone fancy taking a pic of their 10 or 12 pin connectors so I can see what colours go where? Both sides please as they are different
Title: Re: Wrings Diagrams - Headlights
Post by: Phil Miller on January 20, 2012, 11:48:11 pm
Quote from: Bikerz on January 20, 2012, 11:08:10 pm
Anyone fancy taking a pic of their 10 or 12 pin connectors so I can see what colours go where? Both sides please as they are different

I will take some pics of mine in the morning and post them up for you mate, mine is standard lights so it will be the 10 pin  :happy2: will make sure i get clear pics to show wire colour for both sides
Title: Re: Wrings Diagrams - Headlights
Post by: Bikerz on January 20, 2012, 11:51:01 pm
You are a star! I love forums!
Title: Re: Wrings Diagrams - Headlights
Post by: Eddie-NL on January 21, 2012, 09:46:17 am
use this, it is better than colour coding

http://4.bp.blogspot.com/_y2Yifl1vjns/R3b2dDCzqMI/AAAAAAAABoQ/tHQRO_syA8k/s1600-h/HID.jpg
Title: Re: Wrings Diagrams - Headlights
Post by: Bikerz on January 21, 2012, 08:49:52 pm
Cheers buddy, however doesnt really help me as at teh min I have loads of cables of different colours with no connectors. I need to get a 10 or 12 pin connector and connect teh correct colours to the correct pin.
Title: Re: Wrings Diagrams - Headlights
Post by: Phil Miller on January 22, 2012, 11:42:04 am
here are the pics mate, if you need anymore info i will help as best i can

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fastramad-cab%2F2011_onwards%2F338461c1.jpg&hash=c3d14cc0b092d1977d81f707b0d4ba7a199e8e77)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fastramad-cab%2F2011_onwards%2Fca879074.jpg&hash=46c1dea0ded80b7a92e3c9918850f2ea924a9852)
Title: Re: Wrings Diagrams - Headlights
Post by: Bikerz on January 22, 2012, 11:02:54 pm
Can you do core colours for the pins drivers and passenger side?

Drivers

1
2
3
4
5
6
7
8
9
10

Passenger

1
2
3
4
5
6
7
8
9
10

Sorry. I cant ,make them all out from pic.

Thank you lots!
Title: Re: Wrings Diagrams - Headlights
Post by: beetie on January 24, 2012, 08:47:31 pm
I need this aswell please :happy2:

Someone has fitted xenons to my ed30 BADLY :fighting:. Chopping off the old 10 pin plug and bodging on a 12pin.

Title: Re: Wrings Diagrams - Headlights
Post by: beetie on January 24, 2012, 09:21:03 pm
I've asked a vw service technician, on another forum, for wiring diagrams (colours, sizes and pin locations)

If he comes through i'll post it on here for everyone's reference.
Title: Re: Wrings Diagrams - Headlights
Post by: Bikerz on January 30, 2012, 08:26:20 pm
Apples, Beastie - Any news?
Title: Re: Wrings Diagrams - Headlights
Post by: beetie on January 31, 2012, 05:40:58 pm
just got them today

thanks to rubjonny on clubgti  :notworthy:

all docs are rubjonnys can be accessed through this link or one posted in his signature on clubgti's forum

https://docs.google.com/leaf?id=0B_V9-6xfgGlINzhhM2IyNmItOWRhZS00MzBkLTk2MTEtNGIyZDFmMDg0NWM2&sort=moddate&desc=true&layout=list&num=50 (https://docs.google.com/leaf?id=0B_V9-6xfgGlINzhhM2IyNmItOWRhZS00MzBkLTk2MTEtNGIyZDFmMDg0NWM2&sort=moddate&desc=true&layout=list&num=50)

g5basicequipment.pdf is for the non xenon lights pages 8 and 10.

also on there is the xenon

g5xenon.pdf

will help me massively.
Title: Re: Wrings Diagrams - Headlights
Post by: beetie on January 31, 2012, 06:02:18 pm
from the flow diagram

Drivers (r/h)

pin1- level motor - 0.5mm thickness - black/blue
2 - level motor - 0.5mm - brown/white
3 - level motor - 0.5mm - brown/black
4 - not used
5 - ground (dipped) - 1.5mm - brown
6 - dipped beam - 1.5mm - yellow/blue
7 - ground (main+side) - 2.5mm - brown
8 - main - 1.5mm - white/purple
9 - signal - 1mm - black/green
10 - side - 0.5mm - grey/red

Passenger (l/h)

pin1- level motor - 0.5mm thickness - black/blue
2 - level motor - 0.5mm - brown/white
3 - level motor - 0.5mm - brown/black
4 - not used
5 - ground (dipped) - 1.5mm - brown
6 - dipped beam - 1.5mm - yellow/black
7 - ground (main+side) - 2.5mm - brown
8 - main - 1.5mm - white/black
9 - signal - 1mm - black/white
10 - side - 0.5mm - grey/black

 :happy2:
Title: Re: Wrings Diagrams - Headlights
Post by: Bikerz on February 01, 2012, 08:57:19 pm
STAR! Cheers
Title: Re: Wrings Diagrams - Headlights
Post by: beetie on February 15, 2012, 05:09:13 pm
Edited my reply (#14) to include earths/grounds


Got my plugs made up ready to solder onto the car loom :happy2:
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fv123%2Fmartin.beet%2FIMAG0048.jpg&hash=a98511800264321d01c078e1bf0f7c4e22a8ce70)
Title: Re: Wrings Diagrams - Headlights
Post by: Bikerz on February 22, 2012, 05:30:47 pm
Beastie or others - Whats the point in the 12 pin connector seeing as you only use 10 pins on the 12 pin connector (ok you use 11 pin for hi beam xenon OPTIONAL)