MK5 Golf GTI

All Things Mk5 => Members Rides => Topic started by: 2fast4you on July 09, 2012, 12:12:48 pm

Title: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 09, 2012, 12:12:48 pm
Ok here is how everything went :

I own a Golf Rallye and I'm  starting a engine swap. I have my eyes on an 2.5 tfsi engine from an  Audi TT RS witch I haven't found yet but I will.

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2Fmod.jpg&hash=cb09db305ebc9559987cc3ef8eae82692cd58ae2)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2Fmod1.jpg&hash=9617abece0a6e45ce1c1d3176f066beee473d260)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2Fmod2.jpg&hash=4cf6bff19d9f6a551b86f7072e3f9e18795d4d74)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2Fmod3.jpg&hash=287e8685ddbdf7752256263f6e171f1b4acd79d6)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2Fmod4.jpg&hash=cd69d73b0f1d277d1aed9c4d8b9b0de1cb709aba)




This are the parts that I already bought. Because my Rallye had a bit of rust on the front wing I had to find a new one


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2Fmod6.jpg&hash=23e437a00f2885c82adb8c1d3c9f1ebe807629e1)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2Fmod7.jpg&hash=f399000863e2a40e4be2c72a4977bab623bc5577)


and I bought spare front and back fender
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2Fmod12.jpg&hash=4de209dc250932d31cab5270a083cd507ace3912)

Haldex gen.2

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2Fmod10.jpg&hash=23cd8ef05787e39d9a5bf5b51a1a278b69144622)

ABS and the pump from a Golf 5 R32

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2Fmod9.jpg&hash=9081ddbc77f38a35112c6f8b9de39fdccb1bd4a3)

Another spare pair of headlights

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2Fmod8.jpg&hash=86e1a8fb0149010e3657da1f035915c0e0ab4827)

Dashboard from an Audi A3(leftover from the previous project)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2Fmod5.jpg&hash=0891ce2aee55a8fe04e9292c5f15cc7fdb300c62)

Prop shafts:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2Fmod11.jpg&hash=9e0e5e79a10f19060e17f35100b6b11f1c72f427)

one from Audi TT and another from a Golf 5 R32

And some more parts have just arrived

Recaro Speed seat

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F10012010461_original.jpg&hash=adfb7d8b0421ad192e60f7772a6443a5166a56f8)

tail lights:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F10012010458_original.jpg&hash=a196d95d79e7dfab459b1dae4ab9e75f3e34d2da)

and the steering wheel

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F02012010287_original.jpg&hash=06c4bb06da442adf503d8e679675f8a350c56a8b)


Going on with the dis assembly

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F27012010475.jpg&hash=4f638131e5ac93b20dcabac549e1ce51083c4649)

I am removing the paint because I'm looking for rust and I was thinking to be repainting the body in tornado red (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fconfused.png&hash=0b0bdb7355910531cf7b00e989b68dcd53c59bda) or maybe...

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F25012010469.jpg&hash=1e29a12503a54581b41f808ffb7adf1d63d455b8)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F27012010472.jpg&hash=9ac731d4ebd44dbf431801b0f06bae1e24b83134)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 09, 2012, 12:14:13 pm
I bought these wheels

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F31012010500.jpg&hash=5d83263247137507a59b046ed22ea61f409c1456)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F31012010499.jpg&hash=09fcf5b9f8dfea9f4fee97afd8a5bb00c60e8810)

But I figured that those wheels are too big so I bought the OZ ultralegera 17x8 5x100



(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0038.jpg&hash=e4d6ea1c20ab0b869900383fd12a6687b86709d9)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0041.jpg&hash=4059ee644b07aadbc3fb9fd36ad9845be3e5cce4)

I thought these are the wheels for my project (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fbiggrin.png&hash=1c039b2406de56d6b6e5241e72d5cd8fabe5c9ca)

What do you think?



I  have stopped removing the paint because when I'm done with everything I  will take the body shell to sanding and let the professionals do their  job.This is what I am doing right now.

And started fitting the MK5 dash

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F18022010527.jpg&hash=89c6e1b1c5c8acd59f467beed130c2609f0df743)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F18022010529.jpg&hash=41e0160ff8f31c0f391c92728d43c9a538565c14)

and modifying the rear axle to except the Haldex 2nd generation

first taking measures

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F20022010533.jpg&hash=8055ef9d5595fd8bfb0ad2de1b9d6cdf46180b11)

then cutting and starting the fitting

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F21022010535.jpg&hash=f668d212fe6e0506c88e15ddfeb1ef38786dfa1c)



(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F21022010538.jpg&hash=9d995b1656dde6fe9e370fda9e9401674c58fbd5)

the first holder

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F24022010547.jpg&hash=f5a8b5a231661a45edf06a0adfc316d93f354140)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F24022010549.jpg&hash=4ee284ae96ca593da16913e155492e4a9f40f5d6)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F24022010551.jpg&hash=0c7db475f82364f95dcff98fa4d3266e2e6c7613)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F24022010559.jpg&hash=7d6bed6f674814c8bc663ec36a7062d2c308e789)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F24022010560.jpg&hash=63d7c6d3ab6e65f7680eba2aeec9c1927e5956c6)

and bought a pair of front and rear Brembo brakes from a Touareg

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F01032010573.jpg&hash=1ce3d76e07a9a7937971c9bfcbdf9c0b560b8df7)

here is to see how much space is the gen.2 haldex is going to take

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F26022010563_original.jpg&hash=a5315aad139a8450cf28a814272878ec70f7a7e6)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F26022010565.jpg&hash=3d8f3a8461c7dd38e055c64b0cb3b139872950d1)

and the work that has been done around the fitting of the dash

first of all I bought a new subframe

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0647-1.jpg&hash=cfb738549239e4da6e76201c785513edf8c1262a)

and the original Golf 5 holders that the sub frame is tighten to and cut them to fit

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0651-1.jpg&hash=bbb2e36dd189ccd2bdf681d6a52fc9a9cb85729a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0652-1.jpg&hash=21ec626b2c6dd6a2380ddb22ef5a47ea0467c6ed)

then more cutting

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0653-1.jpg&hash=69f6aaed0bbb9e06809d1d7a842fd92323bb68e6)

and then started making some pieces to weld on the chassis that would except the holders for the sub frame

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0658-1.jpg&hash=7de9c16ef0f6050e991cd5a450336f2a18f79600)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0657-1.jpg&hash=eaefa4532bac3dbda1b78e1dd7d4f0a854506f1e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0656-1.jpg&hash=12a0a200ae41fb50227aaf9a4ca613f3f35a39ab)

after I welded the holders I cut the rest of the sub frame to fit between the pieces

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0676.jpg&hash=21d38796edd3a390f6727a5cdd5cbcab7bf42164)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0677.jpg&hash=3a8639f030c3455abd86742cfcc5c391aa0c9c8d)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0678.jpg&hash=2a2a005e24237b2681a00090545cefa44d77be56)

took the sub frame to be welded and here are the results:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0682.jpg&hash=2735023bc21c4932c00937b52a6947603ab8912a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0684.jpg&hash=d559b4a028985d10ee37864a5f06ae87544d1e27)

and...

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0706.jpg&hash=948a4b010240717e6c655245e9782b7a7ceaf6ef)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0705.jpg&hash=19a4d3328e211a1ca3ce6b95b0b63865ad4b0b5f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0704.jpg&hash=52d7b307eca60d1e19ebdb2f3cbd930d0a568405)

after the sub frame was fitted next was the intake for the air conditioning

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0691.jpg&hash=c9497b671b8d239157ec2222c21a427fd93ff426)

first I took a part of the air conditioning to be a little modified

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0688.jpg&hash=fabdf8fe8b1d5ea5452b96426ff9fd8447158c4e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0692.jpg&hash=7b30c6176edb00ea039c03789de7bcbfa2048a67)

and then everything could be welded

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0703.jpg&hash=71565de05c82a432c8664a86767beb66b5604258)

After all of these I had to redo the shifter because it had to move 2 sm back ( it was too close to the dash) (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Ftongue.png&hash=f68b48b8b52858f70b475707eaaf117c89bd6feb)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC02044.jpg&hash=65c9c1693612f43d9250afd66cf2b78b89b8ad58)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC02047.jpg&hash=554d7f4d86722d83c062a22d4d64da4b6944f923)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC02046.jpg&hash=4004669911182fa8f2be64a3b4927c03d34486f3)



Then bought these Brembo 4 pot calipers because I've mounted the other ones that I had on the Audi S2 project that I've been working on so the Rallye gets them brand NEW.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 09, 2012, 12:19:17 pm
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F6001_12.JPG&hash=8ada5d9d4c2952d86e602f53fd9b3ab68fa2878c)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F67fb_12.JPG&hash=b025436fa9225e66d38d161494b2c4ea711ef0dd)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2F6b9a_12.JPG&hash=f0f49966c14aa634b536e52e1c7a38f6748f929f)


finished painting the Brembo's (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fbiggrin.png&hash=1c039b2406de56d6b6e5241e72d5cd8fabe5c9ca) and this is how they look now.


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0172b.jpg&hash=d3414f2b0051034805437815cbb9c56f9dc9ed87)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0181b.jpg&hash=a017f1c46b9ba60edc6f1e6494a48b1319482003)


opened the hole for the MK5 Heating

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0241_original.jpg&hash=ad462eb1c59db50a694a7121b6b4e1446650b7ea)

and done the engine mount

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0246.jpg&hash=1b7971aba91b9d11854ff99a01a4488d77ace105)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0243.jpg&hash=05b819ec318da7c0f172719cd52d2a979bd17353)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0252.jpg&hash=d48105bdaffdd7f6b64cf76332d947ff0566d00a)


and  something very important to me is that finaly I finished my garage.  When I started mu project I got some comments saying "that's a creepy  garage" (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fbiggrin.png&hash=1c039b2406de56d6b6e5241e72d5cd8fabe5c9ca)
Well lets see how you like it now (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fthumbup.png&hash=d7c4cc23774c6cd2ea0b2c65642dc503dc5cc7c9)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0251.jpg&hash=86218a6e21a14bba5164745301d011b11598326e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0249.jpg&hash=626b483b35d07a37cf96544a225b20dd3359e937)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0255.jpg&hash=bb77e2b4a1900f90395a7b804b06ed7b3723a5b4)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0253_original.jpg&hash=74da1bb45f40f9ee28e817066af919872877e12d)

Then some parts (of the many that I ordered) arrived so here they are:

The front disc 323x28 punched from Seat leon Cupra

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0259.jpg&hash=86f351201a3f608f08e8b45045585316790b848c)

and here they are with the BREMBO's

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0257.jpg&hash=e4a38831ccb8e01828c5242eac931ea5ff6b0e0c)

OMP Competition Belt 3", 4 fastening points x2

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0262.jpg&hash=1b5d00b41f26b7e3415da5513c8c3a774f457c21)

and more to come (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fbiggrin.png&hash=1c039b2406de56d6b6e5241e72d5cd8fabe5c9ca)

the powerflex for the front axle

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FDSC_0266.jpg&hash=c7b38ab568840a99be8be6b409e17f8f79ee0978)

I  also ordered adapters for the brembo and been waiting for them for a  month. They newer came, so I email ed the firm that I bought the  adapters from and they told me that they haven't sent them yet :mad:  because they are inserting some new features on them :confused:
In the mean time I will be painting the complete front Axle with the control arms (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Ftongue.png&hash=f68b48b8b52858f70b475707eaaf117c89bd6feb)


And some more parts (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fwink.png&hash=7568dcb5eef57db2feb1fbcdb9f60b4deb50c69f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0151.jpg&hash=ac2c299163efdb4dd38ae54e304dfa5418fb7c15)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0153.jpg&hash=d6fe825834e74fae52f94c07df339d4bc4745ee1)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fthumbup.png&hash=d7c4cc23774c6cd2ea0b2c65642dc503dc5cc7c9) The front axle was sandblasted covered with primer, painted and finally assembled


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0157.jpg&hash=3c88f22692f33aaf9641f1f0558cf832da114b5b)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0159.jpg&hash=72aff3152a5922944d9ebd22d8dba6cf72f877bb)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0165.jpg&hash=a82be1ff47d9d0ade3eed2db62cf059043cf91ae)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0163.jpg&hash=b5b1adcafd3131a0ad7ada0b58e3bcebbd63efae)

bought a steering rack from VW Polo 9N and the servo motor

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0191.jpg&hash=8378b6c235aec99041462035054381da74b5f494)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0194.jpg&hash=ff5721e5d7d11d198334ecb2e872d41c30cb7237)

Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 09, 2012, 12:20:35 pm
and the Brembo Adapters came finally after 2 months of waiting

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0205.jpg&hash=61de8aabd101b750c1634e20ea0b1b357b673d98)

and after I had all the parts in one place everything started to come together as it should

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0231.jpg&hash=76852ae7b4924f825bacd429024c8e0c962c9186)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0237.jpg&hash=60feffd06c719d5a83288f0b9bc687529ddecd90)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0241.jpg&hash=81177780297b350cdda0dbbc643181a5306cecee)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0253.jpg&hash=4c2d90d593955aa4b700623d3eeb9036bf3ad56a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0255.jpg&hash=97391872d96fe722704affd8acf6fd01e494879d)

and I must say that I've had help from Mario. You must ask you're self "who the f..k is Mario" (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fbiggrin.png&hash=1c039b2406de56d6b6e5241e72d5cd8fabe5c9ca)
Well  Mario is the guy who's car was the inspiration for me to begin with  this project, you can find his project a MK2 golf with a 2 liter TFSI  engine and doing a very good job (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fthumbup.png&hash=d7c4cc23774c6cd2ea0b2c65642dc503dc5cc7c9) here is a link of his site where you can find some info and pictures of Mario's Golf.

http://www.golf2tfsi.de/html/home.html (http://www.golf2tfsi.de/html/home.html)

I think he is watching this thread so I will use this chance to thank him for his help "THANK YOU MARIO" (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fthumbup.png&hash=d7c4cc23774c6cd2ea0b2c65642dc503dc5cc7c9)
Although I'm not finished with you I will need some advices in the future (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fbiggrin.png&hash=1c039b2406de56d6b6e5241e72d5cd8fabe5c9ca)


I'm  getting ready to finish up some minor things around the dash and start  building a Roll cage. In the mean time the only part that was ordered,  and arrived were the H&R triple C chamber bolts

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0320.jpg&hash=760bb2e6ce9442cd223e621a1d3b04088b795910)


I'm just about to finish up the rear axle (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fbiggrin.png&hash=1c039b2406de56d6b6e5241e72d5cd8fabe5c9ca)
This is how the rear axle looks:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0356.jpg&hash=1b8e3d9dbffa6a8f536d482122db105fcd614dc4)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0362.jpg&hash=342a61adf3149e42b4e5b8f50e1d7f44d1d75b68)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0360.jpg&hash=15f0df7241166ce78f9dc44ab7c5409809d67a51)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0367.jpg&hash=029b79f288096caab3ed4e7b01f0d3e61e1a3011)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0365.jpg&hash=10e93d2f68b052917367840b6004709a1f97c55b)

one of the things I need to finish are these for Camber/toe adjustments

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.volksforum.com%2Falbums%2Ffiles%2F2%2F2%2F1%2F3%2F4%2FIMG_0369.jpg&hash=b6301380fad7a3bbcd9ba15bec7d0676ec15eb07)

I bought these from my local VW dealer they are from Audi RS6 rear axle, you can find them on the ETKA as part number:WHT001682 (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fthumbup.png&hash=d7c4cc23774c6cd2ea0b2c65642dc503dc5cc7c9)  that is if anybody needs them. All i need to do now is to make  camber/toe plates. If you want these all done you can find them on this  site:
http://www.dutchbuild.com/index.php?page=shop.product_details&flypage=flypage.tpl&product_id=87&category_id=15&option=com_virtuemart&Itemid=104&lang=en&vmcchk=1&Itemid=104 (http://www.dutchbuild.com/index.php?page=shop.product_details&flypage=flypage.tpl&product_id=87&category_id=15&option=com_virtuemart&Itemid=104&lang=en&vmcchk=1&Itemid=104)


gathered all the screws and nuts including the ones needed for the chamber adjustment and took them to be chromed.

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Ffcc8b468.jpg&hash=07bcad37d31054f729837dceb3d570929d1a2cae)

and how they turned out

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F3843809e.jpg&hash=d1c8e1cf45d04a9f6709e09066d0003ae62b980f)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F8bc77419.jpg&hash=3ef07803b4ecbb46fb24f7e8d3378105284b9a85)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F5127a121.jpg&hash=1cb107c0c0cc4ce894071dff0839b73ef63a0f48)

not perfect but OK

OK finally came the last parts that I needed to finish the rear axle.

Powerflex

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F32c3220a.jpg&hash=5551ee8a7d43f17e74af0d1e09ce77edf4a872aa)



And  these are the rings and the bonded aluminum bush that I need to finish  the mounting points on the axle. There are going to be 4 mounting points  something similar to the factory rear axle from golf Mk5 4 motion

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F287339fb.jpg&hash=f394bc1aa3cbe0f5dea5754e282db9ef69c33378)

and  the piece between the rings is an adapter that I need to combine the  Golf Mk5 brake master cylinder and the 94 Passat VR6 brake and clutch  pedals. And when these piece is welded it should look like this:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F219a788a.jpg&hash=89695a7732a2842c2b2cbd0e048ac9853557be36)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Ftongue.png&hash=f68b48b8b52858f70b475707eaaf117c89bd6feb)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F832a7e4e.jpg&hash=50d922cdbe1fab585989fee9821f205bda0d79ce)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F4be2fa5e.jpg&hash=78d1d5ffb5ab7774da523bfa665488b2905f77bf)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F6c7da0fe.jpg&hash=225541e0ac786f2baed31cc47dd03e1171ddd72a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F0e31a647.jpg&hash=0e9a3139ca9e4714424d133e572ad0b19d57965d)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F366f7fb7.jpg&hash=7ca47d78b8405747a2441c751396692de10f8d25)

I also took the rear axle holder to be chromed (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fwink.png&hash=7568dcb5eef57db2feb1fbcdb9f60b4deb50c69f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F3ef716f8.jpg&hash=0b567c081df70ac836e0ff14beec93e40e07604f)

the Roll Cage from OMP arrived :

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0599.jpg&hash=79f8b8586cd9f97bef30914827af776329f22b2a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0597.jpg&hash=6cc563c36001e8e34bcc73a87ac2ee391f46fd91)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0602.jpg&hash=06641e2e4ed1767cd7dae76b0dfa050b96873d0e)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 09, 2012, 12:21:57 pm
... so the work continues (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fthumbup.png&hash=d7c4cc23774c6cd2ea0b2c65642dc503dc5cc7c9)

I finally found a Lancia delta Integrale hood (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Ftongue.png&hash=f68b48b8b52858f70b475707eaaf117c89bd6feb)
Here are some pictures (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fwink.png&hash=7568dcb5eef57db2feb1fbcdb9f60b4deb50c69f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0612.jpg&hash=27cb58cab4019e6ada971262677e7298bbb4b932)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0613.jpg&hash=90e41b55c2001e0dea3387993ff0303d970a860b)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0615.jpg&hash=d553c478e7a7cd7918aaa000339d9f3e3c8e77d6)

I was looking foe these hood for a ling time and finally found one :peace:


finished installing the roll cage (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fwink.png&hash=7568dcb5eef57db2feb1fbcdb9f60b4deb50c69f) . The roll cage needed some modifications to accept the Golf 5 dash but finally it's done (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Ftongue.png&hash=f68b48b8b52858f70b475707eaaf117c89bd6feb) Here are some pictures:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0644.jpg&hash=c589bebfd4651b4a2af9abe0d0f942a1499c83de)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0643.jpg&hash=c16200bc7332062bb212b1b46ae940627ccff926)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0642.jpg&hash=6c54e84ce64b0fa77440c8c795f7cbe4a0d23413)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0640.jpg&hash=470a6b4586423c0b688b3358f8631eeaa46a4c6a)



(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0744.jpg&hash=0f422ec6d1a92d0c3a741a368b67c1b7388cd432)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0743.jpg&hash=6608fa18d3cde2c37d707d0aa4c3bf906a9f1ec7)

And here is the support to the suspension housing from the roll cage that I planed on doing :confused:
What do you think?

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0742.jpg&hash=780d486be708bfef0f817d4ae950eb81b3cd67d5)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0740.jpg&hash=c1d3a6852a6dffd90ddf4952acffb7577829f17d)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0736.jpg&hash=00622607e919378e07e25890a70725d92a35ba85)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0734.jpg&hash=ae6c502f8f085a5b861f81a50978aecce0b89c25)



(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F0b9536d5.jpg&hash=308b20c8098f869cd2aa5a2b7dc557876686d598)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F5b31869c.jpg&hash=2aec18e3ea43189ca5c61218025dfda9e34eec9a)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F96c23567.jpg&hash=f7b9dd048c6a4dc83a0861823c56ff7b8ebd4183)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F6fbc3589.jpg&hash=a81cdc1d2c9bec2b3ae1838faa0e0ce66be4ef3e)


finished the rear reinforcement

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F1002752c.jpg&hash=e21e4a118c9256fd202e5b40d5f6504315f3e6eb)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F544abe0f.jpg&hash=e58fd499c22be54c3001647aa3edf1446c1505dd)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F21aa1199.jpg&hash=e2a134b1a3ad1a8e6d5d571bce75ac50efc754c4)

also finished the front reinforcement from the suspension housing to the roll cage

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fd39b2267.jpg&hash=cdcea0c869b2246edcabf71a78867e8d7467dce4)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F5132a908.jpg&hash=7feb2e39a3521e5b4f533928f5909f06b5b9ad23)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F3cc2bf58.jpg&hash=60a99380fc2f923002218db6ea58489ce3c2d60f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F452933ab.jpg&hash=943908943c221589f31fb034c86b291c6beffd66)

so moving forward with the project (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fwink.png&hash=7568dcb5eef57db2feb1fbcdb9f60b4deb50c69f)


Today I finished modifying the tunnel to receive the Golf MK5 selector mechanism .
Started by cutting a bigger hole for the selector mechanism and drilling holes to get it fixed:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0663.jpg&hash=8f4085ca4e9d0ff3899cd142118bdc4b099aad0b)

the small holes were made to remove the MK2 selector mechanism mounts

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0668.jpg&hash=cb26ed32e767dcdad3123a12ceb47ba59333e892)

did some modifications on the tunnel to fit the MK5 selector mechanism

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0669.jpg&hash=f05b5b36359656a272a1d69a781b08b381ecb88c)

and here is how it came out:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0674.jpg&hash=baf015a6bea32812703a319d46c39f13b9900e84)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_0675.jpg&hash=a51e8d70b5a11698743f7f03ee3d34498d05dcbf)




in the mean time I mange to find time to build this :

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fa71dd162.jpg&hash=6391f32a18abfb3d3a13007c6ad264fc3b3049f9)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F8a4849e9.jpg&hash=bd324ba61ea2398f861313c0b49eb8cc9d4254f3)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F762e4462.jpg&hash=c26d2e9146f60e2c9452bfe9acd28c08325d27d8)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F1dc06531.jpg&hash=3f17478e74ff434bd5f6d27874e889e27792f9e4)

so I can move the shell in mu garage :laugh:
and some shopping was done:
Rear 4 piston calipers from Shevrolet Camaro SS 2010+ for the rear axle

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F01ceb235.jpg&hash=9862051b1c6004f5326355f82b65bdf9eae99dfe)

brake disc for the rear :

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fultimot.de%2FTeilebilder%2FBK108.jpg&hash=873831ac6edb86bad6a11f7e0d8abffe35d168b6)

also bought H&R FRONT SWAY BAR VW GOLF 3 VR6 25MM
and the emblems:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Ffaaaf616.jpg&hash=78d460d13d411541816303dafb84015b8319cf6e)
Finally finished the roll cage (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fbrainsnake.png&hash=b3d945f44f1d99ef4b9f8ae1f2aca716fcc8f810)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fe021d863.jpg&hash=2846a5c405a976d218f3827e3a853af551221c12)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F818b9d00.jpg&hash=026e354a21e11ee7ef7584f8034acd34620390a6)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F67c4639d.jpg&hash=c468619ecb27d89fc98abb445b29a6947a23eb2a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F43e308ef.jpg&hash=337be8cf7a18de3b900f435549ac605c3bb327c2)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 09, 2012, 12:23:09 pm
also sorted out the pedals

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fb823f01f.jpg&hash=a1c22d771c1646fc29f57fbc3118735cc80b4f61)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F276e0399.jpg&hash=66771449b223b0c6e0f52e9d60ccb3cc6a9b4313)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F499a9234.jpg&hash=ce917ac29831007613340a7badd347d1d91e695c)

and the most important thing for me, the gearbox mount

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fe2554067.jpg&hash=34782adb7af8c267f2574329299e61404e838e3c)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fe9fd0cac.jpg&hash=327503c3f367c7f4ab5fb8058e404abaf5299a99)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Ff76cdcae.jpg&hash=da4eca1d0c8d77d50d1c417ff73efe2bf9026a3e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F1aadae6d.jpg&hash=32feace8f0bb779c83f50cb278a0073b2323fb44)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F3b670bd9.jpg&hash=a452bedcecae1c4643c5c35eeeafd8b8c98f7b57)

still some minor things to be done and then... off to the paint shop (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Ftongue.png&hash=f68b48b8b52858f70b475707eaaf117c89bd6feb)

Then I remembered that I have something that could help me... a 4 motion DSG gearbox (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fwink.png&hash=7568dcb5eef57db2feb1fbcdb9f60b4deb50c69f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fee4005fe.jpg&hash=0d71f5ddeb81210e612b6951bbe0d4a4b6b30454)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F2b69902b.jpg&hash=97405198367677b654e20daaf7477f675f3d2293)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fa81abcb8.jpg&hash=14ecf3b7bdc712d37f01f097e0499d4dac01883c)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F84353da0.jpg&hash=2db0478c9df0df181d9d59bf4be01d53aa5fe237)

from the looks of it everything should be OK (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fwhistling.png&hash=f9077bfac8ec1638e232c8b5b5448e6f5266c54e) but will see.

the interior has been cleaned of the isolation and primed

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F51a9f764.jpg&hash=316701d03e9b1379999c5d9895ca17f1f5b9fe3f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fd1a0ab63.jpg&hash=cbf2a24f958bf85c3efa5ec14d48b16ab33bc997)

the gas pedal has been installed

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F9fcdece0.jpg&hash=f91e416694f4c53a4b4a581cb6694ecd32366f23)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F2512e041.jpg&hash=c2482389f41e4eede6fb603c1a2408b63cb07f7b)

the ABS pump was also installed

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fa1e96799.jpg&hash=a7656ffc9b43a0accdc8a86cedc8001c83d4ef3e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F41151134.jpg&hash=bb4525b545310894ebb0bbdb603ffd99ceb1a0e5)

installed the handbrake

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Feb528c78.jpg&hash=e0fda096c891b4149158066c0997dfcf5016e826)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F0cebd0e2.jpg&hash=53a8a3a45482ef7af6489021e0c4e1fa8597fa2d)

and the upper reinforcement fixing screws

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F23037f0d.jpg&hash=1c43b7bb37faaa1847468aaa7d9883550baf35c8)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fad96048d.jpg&hash=73a78e9386e9ae09d041c109a66b686d68377caa)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fed371959.jpg&hash=8b5df24ae5fab19f6993a69d6cfa5b819b4683b4)

finished the fuse box:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F0d156a68.jpg&hash=3c4fe8eb4ed48f8919d95ff9155a3934f2f110a9)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F08000a97.jpg&hash=c250b8979a3912c05cdaaa7300aad950a16a2552)

there are only 2 things to finish now and off to sandblasting and then directly to painting (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fbiggrin.png&hash=1c039b2406de56d6b6e5241e72d5cd8fabe5c9ca)
Sand blasting done and off to the Paint shop

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fbd020218.jpg&hash=a2df705e16b32576a7015f0da4b51f6eb420e7f2)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F2fac989c.jpg&hash=fa05af18f74640ad9d74b35c2c62c1554dbd3e49)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F13835f4c.jpg&hash=521db3da309cce32662283de8c7c2d9ab35b59c1)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F0f41ce4b.jpg&hash=c75c86f13dadec60b7ccae0ba424f30ea9b34949)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F8d7b36a0.jpg&hash=5d0e985d30188bbbcf1f196c1c1457c0fa70bfe9)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F73610ee2.jpg&hash=1999944a3f577d4b76dafd1086b5b64c378df740)

I took the bumpers to be fixed. I closed the holes for the fog lights and filed in some bumps and cracks


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02280.jpg&hash=b5325d77a0324b0867858ea7b97da7e6d7b805c6)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02279.jpg&hash=b078d35af23c1deb1eb026a4be273608bace9519)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02278.jpg&hash=3cb75af5b7407e462e7483da97cd61f431409919)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02277.jpg&hash=67b21d6cd64502acaf73c4ef8d78b1b6c80028dd)

Finally something done on the car (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Ftongue.png&hash=f68b48b8b52858f70b475707eaaf117c89bd6feb)

Closed the gas tank cap

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_1264.jpg&hash=95566b36e95fe5292a41e8c59505e1d285d83563)

The place for the battery

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_1262.jpg&hash=6d7c89cfccabe664d2d9e1fac0b1252bcc536fd7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_1260.jpg&hash=1f58e6cc156441c709445fde35454cd7cab8e8b2)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_1258.jpg&hash=0819d03c35fecfc322559af7c78df15cb1f35350)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_1256.jpg&hash=81cc68b86495224a99ffe2bbc6e22263c6649b41)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_1254.jpg&hash=9547424fb3e4bff283662a6beaa711bece226b75)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_1252.jpg&hash=456a653c27de3c1db2d71761186ba22fe26f2886)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_1251.jpg&hash=3aaa30e51b4c6ca5696b670e0f9cbf53ef93730f)

and the rear lower reinforcement

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_1249.jpg&hash=49d8352d50c6aea6d961c298d49e2ef613bc6e4e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG_1247.jpg&hash=a8b2217d24ed64ae50b04c2113636a3654787c87)

something more coming up !!!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 09, 2012, 12:24:20 pm
Today arrived some new parts that I ordered:

Porsche 944 door handles

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Ffffb9360.jpg&hash=f75e7535fe7943c23b10fbe1cbc1e07756f1839f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Ff7f6ee56.jpg&hash=449865590a58d9d7628ebf7bfe424102ffd2f812)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F0e9ab4d8.jpg&hash=47e8f8293bc51b6eb452c7e2e9070e9b3474d468)

and the front Rallye grill without a VW logo from Mattig

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F8a0b4e8b.jpg&hash=a725c8dfab9caf9c67cba384280e593a9be0c6f3)

The roll cage and the rear axle were put in filler and after that the rear axle was painted:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F7dd68b2c.jpg&hash=18c14a228b3df9ba1cde0373a0f1d8c6bc1b92c4)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fa08851d1.jpg&hash=37089077a77d20c95e66b9b1f66facc66ab92b00)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Ff99f40ad.jpg&hash=78f7d50f7d7fba925a2a7bde09e3ba4f4ce022c9)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F88565fd7.jpg&hash=5e671026b17b12b1c151f76e441e7d408a8d7a48)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F4cd7064c.jpg&hash=17073aabe49c09a4019093d9f88a00bdeaf8095d)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F85eaf2a6.jpg&hash=32c8c7542efdc9290f18776c303aaefbad370486)

Installed the Haldex

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F72655eac.jpg&hash=d9745bae7770b05d7ab48807b4ef4902d933e82a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fa3a6c1ba.jpg&hash=50917ef3727b374408a78d14a241664b3bf46ab4)

and one of the drive shafts

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F5adf5b68.jpg&hash=6bbbae30cb466bab7898995f2d105c40a76164cd)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F17c17a39.jpg&hash=fcde4faa4f5af46f3c561ab519a0af3d3f474036)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F1d2874de.jpg&hash=3b1611b5abcac801ac00c56dffd1d95558d1a575)

That is all for now (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fwww.rallye-golf.info%2Fwcf%2Fimages%2Fsmilies%2Fhechel.png&hash=bf64871eff7cdb51984d965215d0af3b70fc78b2)

Because my car is at the paint shop I havent done no progress. But I have upgraded mu garage "TUNING GARAGE" as I like to call it ;)
A new ELECTROMECHANICAL 2-POST AUTOLIFT from WURTH (OMCN)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F1b3d5f19.jpg&hash=dc67dc1336d99c94efa90a5126af7a77572bed9c)

Finally the car has been put in first hand filer... and looks nice :p

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F55f8799c.jpg&hash=1f49de480456ac06e4f3eaa4fe165d198d35cccb)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fe478ea50.jpg&hash=a0c0702e9a821ebbe3f6042e635a13efe4fe044d)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F6d74e4d0.jpg&hash=6d704f900c9f96411814b8e743584130e432cc95)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fcba5b673.jpg&hash=1a7c7bda5552afeb83cd6847843957b284df897b)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Ffac8b9c6.jpg&hash=dd2a7c804f41fe96e5bd46e330f1594b35284993)

The hood is almost finished. It took a lot of thinking and work but it's almost done :D

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fa20bf701.jpg&hash=fde1a5f6eeeff07b311b93208ef7d1afff65a5a0)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F0f2e3532.jpg&hash=ce9b099e5a12bd59841ab75ce82c1445e63242c7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F76f04f81.jpg&hash=0bdea0fc30bca2f35d22748528c49a933514e093)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F84bf2177.jpg&hash=74afde4c0ab23479ebf1c0410df9a3c7640c5484)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F2241252c.jpg&hash=46ba000bb269d05ec6550ca9de5d0b2b8c29e603)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fd418bd61.jpg&hash=1349ba21277a062f896ac43c2082edd30fd81d52)

and the parts that I bought 3 months ago from U.S finally arrived

the rear calipers

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F64bdbe9f.jpg&hash=9127c778ad074c298836a257b9f5b8333d23dd57)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F3dee31f4.jpg&hash=335bc5b14221f1fd8a1e4f93f49a731fd35126b8)

and the H&R sway bar

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F9ebd33b6.jpg&hash=4f6c26781de951ba891c737a7a4ad76300bdcd97)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F269d2b0b.jpg&hash=2b450ac3bd55de41c7c42cd170da642c29288ccd)

And finally the hood is finished :)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F87900eb8.jpg&hash=17f3472459441ee0fe3b505e595605c0ddc142ec)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F9cc624b2.jpg&hash=226a35a96cd03dcd5420fd8ecf6e1107e50d3cc8)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F90b80887.jpg&hash=822819fceb54c23ca487e2aa619e3ecf6b7a4792)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Ff7d0f997.jpg&hash=61f4d310374c27fb02c682100723d35b1ed0cdad)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fd8449a92.jpg&hash=ed41a343b2a590ba9b0d2f8dd32b2bffd20b89c8)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fdb73e204.jpg&hash=b22ad1a71c7b1ab0e3379a2f06cad95c46700936)

everything fits as stock. All the lines are aligned :D

Audi R8 Calipers


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2Fa89e4605.jpg&hash=45b44bc4d5c88cc84af7ef6129e86f54e30a79c3)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F7f3346d0.jpg&hash=785ec537b76b97682ba3f33f767fb0701674002c)

now to figure out how to make the brackets  :banghead:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F0ceb9315.jpg&hash=72b61635679cb5aa5370e0b72c7c5e23f9db6332)

Also the front end of the Rallye got together and now its time to correct every line that needs correcting and realigning ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F979f8ca4.jpg&hash=0f5bf516a42f0e930c7a39b60e7403ffd837e80b)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F560aa879.jpg&hash=add8f47fc1035d5ff5cf934f1151b6fb531e5746)

The car was sanded and put in second hand filler

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0090.jpg&hash=6f2753ea3a722a9b42f4a2febab068fd39fe9b5c)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0091.jpg&hash=2de17c688da47253dfdf5a0814d4398669cd4cf9)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0093.jpg&hash=915ad2a6d67232fc86199899b9abd531b23aa7c0)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0094.jpg&hash=c324396b83ce9d2b5a5576edca8dcfafa1eb36eb)

the bumpers:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0092.jpg&hash=fa83f245d877c85eddb0e57cadc5654766cf08b3)

closed one of the holes for the front wind screen wipers and the rear one also

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0095.jpg&hash=433b207bc3ee031a3a83c8eb9c3459ccdc4c6dac)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0096.jpg&hash=4c89379dde9a5539610fbe3ced3b639bcdf20d35)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 09, 2012, 12:25:31 pm
Did some shopping:

a set of Bi-xenon headlights from golf 5 to use the lenses with the shutter on the Rallye headlights

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0137.jpg&hash=3a23a842c4a9794490aa3c0c2d29607dc428c9eb)

I bot my self a co pilot *:laugh::laugh::laugh::laugh:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0136.jpg&hash=8ed5f9dca1a7b36780f68756df017f5c98539ddf)

I was going for the antenna but why I bot the navigation I really don't know :(

a Quattro gearbox

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0117.jpg&hash=475c326b0af837a5a54dc3c9550426c0e1300a64)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0118.jpg&hash=b312ad4cf9a70836ae077c84d3a37bb063dfceb8)

and an MC from Audi TT RS 25.4 mm clip 

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0119.jpg&hash=5bc3527cf5501b828ad312b4aec56d860fe0a4fd)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0121.jpg&hash=6db88c30cd85cdaaac3608b1de937340102d50e5)

Moore new parts

I was thinking for a very long time what to use for my gearstick and this is the answer

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0188.jpg&hash=e5fce5ffc6fffbbfebf3d0608e021ae3d569d434)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0189.jpg&hash=ff0545a719ecb49f73ff1fcfb881fb4861921575)

R pedals 

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0187.jpg&hash=a16eff471e9fce12e5f238df1903d0ab1db60bc1)

Clutch cylinder

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0190.jpg&hash=9c85827a33562ab9c002fb44a2fb92ebe310190b)

Front Audi TT RS brake lines :banghead: I tough they were steel braided but I guess I will be buying Braided ones :(

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0191.jpg&hash=35700ad458b8b23b39147d40069066d21aa0cbad)

the pads for Brembo handbrake calipers

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0192.jpg&hash=dd319d8321765c8af9bccf884417ee4464073539)

finally the MC with the brake fluid tank and the Clutch pump

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0198.jpg&hash=25d853a783e595b079efba29b14901bc27ce4297)

I also bought a set of 4 Audi RS4 injectors which I will use with the stage 3 or 4 ;D when I buy an engine of course   :D

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0199.jpg&hash=5095bcacc9195b440af4f6e3d7a457533b26d237)

I also got my garage a little fixed up and cleaned ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0205.jpg&hash=aa1d13befd92880c6a4a9855e26760b1fc0c07ca)

OK so here is some work done. Finally we started painting :facepalm: The interior and the engine bay have been painted and in the next few days so should the outside ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0293.jpg&hash=ad55ac0e51d10f2a94813692ce7908c847c55533)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0295.jpg&hash=ebb8c6c4f62a46c95f69df713a39b3fe948d98f7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0296.jpg&hash=1fee31fb4ef52554060fc917ee5ce533d0ab244c)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0297.jpg&hash=f99113a4c268bd7c25008d81a147881af7dd08d0)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0298.jpg&hash=ec488673c16d69a0344961f9eda415928fb758a5)

And some more parts:

APR HPFP

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0282.jpg&hash=6e0d9af005898942263e17e30761a47761f22732)

Audi S3 IC

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0269.jpg&hash=1d6782fb4c24f8b0df263555ddece8ca42f436fd)

and a NS MKV Offset Dashpod from ECS

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0250.jpg&hash=71246b6d5391df68f5aab5f47e28e2239f27fff4)

Audi R8 fuel pressure valve

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0222.jpg&hash=f1ef2e3d4b814320942743bc34e9bacd22138851)

Audi Oil Cap :P

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0223.jpg&hash=7130f87eba0e93b7b4e36abc4a2365edd815aa21)

and the first thing I will change on my 2.0 TFSI

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0224.jpg&hash=19be3dd6b23e2ff7066aed5e17fa92080dfd10a5)


also updated mu garage with looks and some tools ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0205.jpg&hash=aa1d13befd92880c6a4a9855e26760b1fc0c07ca)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0270.jpg&hash=ecb5814363017f73a485519cbb56b973c015e0e2)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0271.jpg&hash=2d81903d93525e2597f8bb539e999d3853be00ff)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0272.jpg&hash=0db5423eb2fabf127aefe58b5c3f0e4f1b41b9d1)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0231.jpg&hash=9ba96b77cec1ef88881a26e59b9c25436813e33b)

The only thing that wories me is the size of the IC. It's a bit taller then the Rallye IC ?

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0284.jpg&hash=8d37d70a10795c2a7058c2b8f22850faf3b25a24)

but I think I'll find a solution :dontknow:

Finally :D Some paint and clear coat :P

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0352.jpg&hash=91aefff1baaddb8843af75c0e199f6efedfc7957)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0349.jpg&hash=6ee45ebf13fa1ae75569967ece8f01856ce98a63)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0348.jpg&hash=651c288af35847263b2d750ce1375c17f4bc7ba4)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0347.jpg&hash=1e20e7e200a0fb9cc30aa3f8abbe6ab99a0e71f7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0346.jpg&hash=15cdab90a3507175b6f7ed9ea968c7bd67754370)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0345.jpg&hash=6adb2d815a2a6ec294aa4a385513d4033955bd90)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0343.jpg&hash=36a24be6a9cfc450fa50482cee01a851697d0a73)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0342.jpg&hash=2670afeaf9bb41a1b446c76673ed268603b555fb)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0341.jpg&hash=63b2f2e203185500fcd73bcaf721332136060ea7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0340.jpg&hash=cde970a06e9a8db68c6b6231772a31e161cd7bc2)

Only one thing I have to say:
Just the naked eye can see the real beauty of the finish :cool:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 09, 2012, 12:26:25 pm
Also sone more parts arrived:

I bought NEW all possible screws

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0317.jpg&hash=6b0f9b2692ac75570d38de4d03cdfb601c0f5736)

and a special ??? thing that goes underneath the fixing points of the front fenders

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0319.jpg&hash=302d6cb4f2266a32de59ae525925b5480a33a7f0)

and another styling detail :P

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0301.jpg&hash=207f5a0bff0c7d5767c57e81d438dfba49ba4892)

Finally after 10 months the Rallye is back in my garage;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0358.jpg&hash=2f533e975c16045359975358ed2eafc983c26e6b)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0359.jpg&hash=7c66500d674d299861893c27b736a0a6b059f8cf)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0360.jpg&hash=17b20da5d0203f7ddd2163aae4e10736f34ef75e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0361.jpg&hash=c28ae3825eb3ceaa5d3062e4f97f36b4fbc6f177)

I didn't know where to start :rolleyes: I was all over mu garage taking out the parts stashed for the Rallye :laugh:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0362.jpg&hash=506ceae1fbf25cacdebe02e2032283e2b8cbf664)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0365.jpg&hash=703d84eb2fafdd1f4f0a84f52718d51f75b6aa81)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0367.jpg&hash=299cd6d3fe6749366e95ae5d374f3f75b9a79a67)

Well the assembly has started :)


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0384.jpg&hash=9ecfea57ea8a2a3f6e116377710757927737cf4a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0383.jpg&hash=10a4c834c42d4108f4cc76b27a780790979c5722)

And tinted the windows :wink:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0381.jpg&hash=6c8ea491f98ce3e27016da03994a627ce68535ca)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0380.jpg&hash=b218d74cb6a67852dcd435ef0f439b1cad8815dd)

More parts from the shopping list have arrived :laugh:

OMP Steering wheel

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0386.jpg&hash=bf61b0b5ddd723f6179c78845d14d09ad9effc86)

My racing shoes Alpinestars

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0385.jpg&hash=27717484bc18b271faecc435e6a4991ef42172f8)

Carbone Lorraine brake pads for my rear Camaro SS Brembo Calipers

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0387.jpg&hash=cd28bda2035c0d6892d181fb608e33d6ef7fdd74)

and some more parts from the VW dealership

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0388.jpg&hash=2d7e8f90f5bcde14c93471f3a0c7b71ba5048a49)

The bumpers, rear view mirrors, front grill came back from painting :cool:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0393.jpg&hash=58bc20a20e4bbaa7b8ad68b30bf7f07e1b424b8e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0394.jpg&hash=d2e6d75996a95cb21e68091000926c3b4a29a546)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0395.jpg&hash=df8d459145d7c4ff955f65452977e4d495a17651)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0396.jpg&hash=2742679336afe6fbc087eff02e4aed0fe54fd324)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0399.jpg&hash=4dea48e8e15cc47b7617aa9c08d81927eed56ca3)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0400.jpg&hash=de1d1d9a7d7b383c552042385274222b4c6f2ebd)

I decided to chrome all mu nuts and bolt so here are some of that:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0424.jpg&hash=90a38ec01582de812d4a59c93952ff410ef89c9e)

and more new parts

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0425.jpg&hash=c755307701da9d5a8c0a411dd4e7157842b0e67c)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0426.jpg&hash=03a1d8e405f6104efa6ec4083d458219e81bf346)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0427.jpg&hash=b7fdfdad9c34fc1b5ecc98f0fb779a8a2b6a525f)

then started cutting the MK5 dashboard ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0428.jpg&hash=13fc68834747b6a80a86939372acbdf4fa51c9c8)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0429.jpg&hash=9e519bcd1267dfe340810e6037d7192fcaca2396)

and at the end I finally installed the brake lines  :thumbup:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0432.jpg&hash=35927cf207fc349c4b76016876e7fd2d02ee1ee7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0433.jpg&hash=948d7f5e16434dcfc24935eb546e738385886f30)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0434.jpg&hash=4fd8d00b3fcdd967403d5b66956b845022c7f00a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0435.jpg&hash=283d66a75697c99005d865b46a610abcb5fb733c)

I painted the front lock carrier, lower cross member and completed the front end and the bonnet because I couldn't wait to see how will the car look at the end :P

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0422.jpg&hash=c1b00fe154c65dc9e4c1cc9fd319ee41578c03f6)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0417.jpg&hash=e56fc3ff37ccbe1630f23610793e7d0357305fe3)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0420.jpg&hash=a4c54994e5c7fd20197227b40ec9f25cd8af23e8)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0421.jpg&hash=17848922f5051a32931d7c4e573f8571d1cefc82)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0423.jpg&hash=01513ea5c72b4ee9bda617244f4d67ea00865feb)

I got the bolts and nuts from the roll cage and the door locks chromed :)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0454.jpg&hash=350b1fe21fec82c1cba8b66713675a83e22518cc)

bought some cardan  shafts (Golf Mk5,Golf mk4,Audi TT 8n)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0480.jpg&hash=655e1d169e26aa0cb800a62ec6106ef3814ea5af)

and glued the dash back together

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0473.jpg&hash=48512e4b58444a5fd5a9eb2d3ddc7d2774151e57)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0475.jpg&hash=e2a75511628a588d3cc53e27428a60050ecec7e0)

and then cut and glued the other parts that needed fitting

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0477.jpg&hash=0d1674976d7a049dde1ff54f68f3ce822db426b3)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0478.jpg&hash=978ebb48ac1a28f6092ace43a3b1d3cc7b06783d)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0484.jpg&hash=540abeae521f5d21facd9be888e75ba4cc850f08)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0485.jpg&hash=f7c4fd9f19abaaef4868c37869b737154f25b29c)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0486.jpg&hash=108f8a9c88f1e2690006d177250f31ca3be7a078)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 09, 2012, 12:27:18 pm
and at the end how should the interior look like

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0491.jpg&hash=053d61e31a36a0a174b8ebb23b4c2d6ff7d56aee)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0488.jpg&hash=ecdff7219ff18d32a9ba2254878415b31f10ac3a)

only maybe without the navigation ;)

Well finally I received the last batch if nuts and bolts that went to chroming

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0517.jpg&hash=5ace04c2832df1e3f9898976c207719f073ec057)

and so the work can continue   

mounted the front and rear axle, and started on the measuring the propshaft

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0521.jpg&hash=6a5341c540efd7be3b6f44f96c07dd9fe5501c24)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0522.jpg&hash=d651315e42a85e6f659684a485b2b03f3ddc643f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0525.jpg&hash=54366edea5b5bfdb62a3c9514ca039451b35c484)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0526.jpg&hash=9421e67da0b0af32c38f308d2345dfcaba85d546)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0524.jpg&hash=7c32e568d54732e481e4ba039413e49d1d3cd63b)

so everything looking good :rock:

Made the propshaft bolt on the original Rallye propshaft holders ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0538.jpg&hash=51da824915a9bd60852e0ad252ff72f80034559a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0537.jpg&hash=8dabb573404dd6b6304e186cca1a8e48ca2987e2)

I also did a little intervention on the rear axle because the propshaft was a bit off center :banghead:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0536.jpg&hash=5bfb1706a8d47cfcda17449e566a677f9f839a0a)

then unscrewed the fenders and put a special plastic sealant strip that I bought from the dealer

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0533.jpg&hash=82fa7afad5bcdc05591b43a6f0d599979dd41bcb)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0532.jpg&hash=c436e65c7ff3356651378d06efbc9216605dd2e0)

and then screwed them back on with the new screws and special intermediate zinc plates (they are used so you don't scratch the color ;) )

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0534.jpg&hash=3359f4679bf2567afd178900da4b869ee63c91ef)

then installed the drivers seat :) . The codrivers will have to wait because I haven't received the seat rail for the seat :banghead:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0550.jpg&hash=db35c0ac1535e46d15f075bc83cc94d0355867a4)

after all of that I assembled an BWA engine that I had in mu garage with the quattro gearbox and fitted that on the Rallye :P

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0552.jpg&hash=74ba35859e448cc3ec7b1aad0c37c36450ad195f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0553.jpg&hash=28f956fdc40747a7b1527b911eeaab0ee90603ee)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0556.jpg&hash=493f9fc03accfaa3cbd7ed897474d9a4b7a9d43e)

there is enough space for a GT3076 I think :laugh:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0554.jpg&hash=dc130c345c245c8c2498433f313e5ebc0ac0f6ba)

and from under the car

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0555.jpg&hash=8d556c6c4d5aacd96ee18465b42a526ac646652a)

there is one problem that will need to be solved :rolleyes:
the gearbox as fitted is very close and will hit the front axle

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0558.jpg&hash=b05c3a7a66241068cf458205bb4f39d912c345ec)

and when the car will be on its wheels ...should look something like this:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0559.jpg&hash=351c35fa4b5917e02ea090cca09e7a70db180cf0)

then the oil pan will be around 11sm from the ground :confused: Dont know if it will be a problem :confused:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0560.jpg&hash=e9bd2dec8d05031b90c627671c7715bcf2ab67fb)

as you can see its almost the same height as the front axle :confused:

The lower engine mount finished

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0566.jpg&hash=8cf672e2372f9c12bb095314066bea4eef88aa8f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0570.jpg&hash=31749983c1faf4463c7dbf153db169eee6fbd2df)

and the roll cage painted and half mounted :D

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0571.jpg&hash=d6f9ee5dd91f6e145a495b4ea2d8f991f353942d)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0573.jpg&hash=1bcb9412a4216f2b1d696e580fbcf8d86b046fa0)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0574.jpg&hash=935d95941391ba7c281056742578459acc4ae96b)

Still waiting for the big update :banghead:

And finally :D:D:D:D:D:D:D
My big update :D:D:D:D:D:D:D

Today I bought this:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0578.jpg&hash=e35b15f2dcc3b4df009238b3e82bda1ae59b2727)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0577.jpg&hash=c9a813aeb90d22c82aa9651ba2a03f28c1762109)

a 2010 Seat Leon Cupra R :laugh:

and the hart for the Rallye

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0579.jpg&hash=4367b422adc1f68203a6884cdcc8004f3d1d685e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0580.jpg&hash=d0c510a2d4b73c94659f8cb788c60ff82f6e4ecf)

Today I did little work on the engine, because he had same damage:(
Changed the intake manifold mounted the APR HPFP and valve ....

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0590.jpg&hash=f90c6f0a89729ce8659a339dfff8473a188342b1)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0591.jpg&hash=ef0feb48b4a890716f5d5cca200888892406c162)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0592.jpg&hash=4688482b8c16a6c7f70f518eedddcaa268b0e1d5)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0605.jpg&hash=043e76a129b53be41016d1426a7c20bd9ca5c7e2)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0606.jpg&hash=0cb4a36d73da32722c82d331a5c7d3cece686262)

Nothing much done on the car at this time
I tried to clean the gearbox but couldnt so I sandblasted it ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0621.jpg&hash=ebda55cf86a3f4b721870dae3248a2f87aeab01d)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0620.jpg&hash=cb42685e9a7a5f028334ecfa830f22659564a834)

installed a new hydraulic clutch pump

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0641.jpg&hash=ccd3ec607d80767367cdbb9bfff0fef276e6cb73)

then installed the gearbox on the engine and in the car it goes

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0673.jpg&hash=294f4f372d01af68219e0539ce0291b86debc763)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0674.jpg&hash=a1c572cc7e3b97f4090aa88f835357a6271fa76e)

I started conecting the water hoses and other stuff to see what needs to be modified :confused: and when I came to the gear selector :P
I had to drill some nasty holes to get that thing in the right position and length. I used the Audi TTs gear selector because as far as I know it has the longest cables :confused:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0669.jpg&hash=127651e0f2f36602f145a5c8cb1ca7f52717a1d2)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0670.jpg&hash=5c515e4b8e4527dcc29f5c869584b4191c4155a4)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0671.jpg&hash=9e2d8c57888b327908eb22c970ab714db35842b6)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0678.jpg&hash=f88d69038647daed48853e20b0006e360957843c)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0679.jpg&hash=b192a782fda053cc139ce3acfb73a00abc79e694)

and it will be tight on the front end but I think I will manage to get the S3 IC and water cooler in there. If the MK5 GTI water cooler fits in there I was thinking of ordering the Mishimoto one and the Mishimoto fans :confused:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0675.jpg&hash=e7d3eb92676b4d108cfbd9ae4fa97112fec025f0)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0676.jpg&hash=484de47a6841105038b50402039951df66dffd4f)



SORRY IF THE TEXT DOESN'T MAKE SENSE BECAUSE THIS IS COPIED FROM THE POSTS OF ANOTHER FORUM... BUT I HOPE YOU LIKE MY BUILD !!!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: markymark on July 09, 2012, 01:22:48 pm
 :notworthy: Awesome work, cant wait to see the end results! :drool:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: jameelno1 on July 09, 2012, 01:41:10 pm
 :drool: this cars gonna be stupidly fast nice bit of work there  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: edd666999 on July 09, 2012, 02:05:09 pm
 :notworthy: just  :notworthy:

Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: xjscx on July 09, 2012, 02:14:12 pm
Awesome  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: sub39h on July 09, 2012, 02:14:39 pm
wowowowowowowowowowowow
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: jimojameso on July 09, 2012, 02:50:06 pm
Excellent work. Keep the updates coming!!!  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Deako on July 09, 2012, 02:51:10 pm
OMG. Dream build. Fantastic work!!!  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: MAT ED30 on July 09, 2012, 03:19:49 pm
awesome
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Kregiel on July 09, 2012, 03:59:56 pm
feckin hell! You made my day!

 :congrats:

Paul
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Neiltdi on July 09, 2012, 04:07:00 pm
nice build mate!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: TheBIGJAYY on July 09, 2012, 04:11:17 pm
 :notworthy: great effort mate!! this is a dream to have an area like yours to do work! plenty time, effort and passion in this bad boy! cant wait to see the finished produce!!  :popcornsoda: :popcornsoda: :popcornsoda:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: RedRobin on July 09, 2012, 04:28:33 pm
.
I can only find one word to describe your work on this:  EPIC !!  :notworthy:

I can totally see why you tried so hard to get an Integrale bonnet - It totally looks right and matches the Rallye wings:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F9cc624b2.jpg&hash=226a35a96cd03dcd5420fd8ecf6e1107e50d3cc8)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: liver on July 09, 2012, 04:33:31 pm
one of the best projects on this site

lovely car and well done  :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: fab5freddy on July 09, 2012, 04:36:44 pm
 :notworthy: You sir are a god  :notworthy:

Great work, i'd happily give a testicle to be in a postion to do this  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: lm_gauci on July 09, 2012, 04:37:47 pm
Have to echo what everyone else is saying, this is truely brilliant :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: higher1 on July 09, 2012, 05:01:17 pm
Holy sh*t amazing work now this is a real build thread !!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: PND on July 09, 2012, 05:11:58 pm
All I kept saying while reading it all the way through was "WOW!", "WOW!" and then "WOW!"  :notworthy:

I wish I knew how to do a 100th of all that!  Looking forward to seeing the end result!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: MC71 on July 09, 2012, 07:13:07 pm
Simply brilliant! Your dedication, skill and passion for your project is just awesome. As everyone else has said, WOW!!

 :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: gazon69 on July 09, 2012, 07:15:58 pm
Oh my fukin god. In fact you are god.  :notworthy: Mate, i just took the last half an hour to check this out and all i can say is thank you for sharing this with us. This car is going to be immense and can not wait to see the finished article. Gets a massive  :happy2: from me. Keep up the good work and keep us posted :congrats:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Tfsi_Mike on July 09, 2012, 07:32:06 pm

Awesome work!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Hurdy on July 09, 2012, 08:32:54 pm
No words necessary, just a few smileys......


 :drool: :drool: :drool: :drool: :drool: :drool: :drool: :drool: :drool: :drool: :drool: :drool: :drool: :drool: :drool: :drool: :drool:

 :congrats: :congrats: :congrats: :congrats: :congrats: :congrats: :congrats: :congrats: :congrats: :congrats:

 :notworthy: :notworthy: :notworthy: :notworthy: :notworthy: :notworthy: :notworthy: :notworthy: :notworthy: :notworthy: :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: xht20 on July 09, 2012, 08:42:59 pm
Hey buddy

Welcome here  :congrats:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: damoegan on July 09, 2012, 08:47:39 pm
My dream project, awesome build  :congrats:  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 09, 2012, 08:51:09 pm
Guys... you don't know how much your words mean to me.
Thank you for all your kind words and a big THANK YOU for your support guys. Your support keeps me going on with this project. This project is being build for almost tree years and in that time if it wasnt for your support and the support from all the guys on the other forums where this project is being posted ( I have to add the support and the understanding my Lovely WIFE has shown ), I would have gave up till now. Almost every penny that I earned in tree years has gone in this project  :ashamed: and some times I just get depressed and think its not worth going on with it ... BUT... then you guys step in and make my day  :jumpmove: and I get the power to continue with the project.
THANKS GUYS !!!!!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 09, 2012, 08:51:53 pm
Hey buddy

Welcome here  :congrats:

Thanks Teff  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Kalpsn2000 on July 09, 2012, 09:08:46 pm
Wow that is absolutely brilliant :happy2:

Welcome to the forum and keep up the great work!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: arthur on July 09, 2012, 09:26:07 pm
blimey!  This is amazing!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: h4rdy on July 09, 2012, 10:26:41 pm
Subscribed truly epic.
You are doing the right thing by putting the 2.0Tfsi engine in as IMHO the 1.8 G60 is rubbish.
Very lazy engine even when mapped.
I had a German import G60 LHD and although a nice car, it was a run out model with leather and all the Corrado parts, the engine let it down.
Keep going and would love to see in flesh although it doesn't look like you live in the UK.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Mark_eire on July 09, 2012, 10:33:42 pm
Amazing build, Love it, want it!!  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Greeners on July 09, 2012, 11:51:25 pm
Immense!  :surprised: :notworthy: :notworthy: :congrats:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: rich83 on July 10, 2012, 12:03:57 am
Ohhh my word!!!  :notworthy: :notworthy: :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: pitsirikas on July 10, 2012, 08:59:16 am
 :congrats: :congrats: :congrats:


Just....... :congrats: :congrats: :congrats:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: ianv5 on July 10, 2012, 09:06:21 am
Words fail me :notworthy: :notworthy: :notworthy: :notworthy: :notworthy: :notworthy: :notworthy: :notworthy: :notworthy: :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: E30Dom on July 10, 2012, 09:55:41 am
I'm in LOVE!

Gorgeous car and I'm  :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: percy on July 10, 2012, 11:31:02 am
well done there, its got to be one of the best build threads ive seen! :happy2: :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: sf1506 on July 10, 2012, 11:38:49 am
Stunning mate  :congrats: :congrats: :congrats:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: rob_e on July 10, 2012, 11:42:39 am
That is awesome.  Stunning.

 :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: daboy3000 on July 10, 2012, 01:33:11 pm
Can't wait to see the end result.  Just a shame it's still a left hooker!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: RedRobin on July 10, 2012, 02:42:47 pm
^^^^
A left-hooker is no more difficult than driving a right-hooker in Europe or America. You get used to it and adapt very quickly indeed.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: daboy3000 on July 10, 2012, 03:00:17 pm
It's a little more difficult in a UK multi story carpark!!  reach for that ticket machine mo fo!!!!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Tfsi_Mike on July 10, 2012, 03:13:45 pm

5 years in Germany made Drive-thrus difficult lol
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: RedRobin on July 10, 2012, 04:00:28 pm

It's a little more difficult in a UK multi story carpark!!  reach for that ticket machine mo fo!!!!


....True, but with only 95 mm road clearance I don't go into any indoor carparks because of the frontal overhang on ramps!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: h4rdy on July 10, 2012, 07:17:40 pm
^^^^
A left-hooker is no more difficult than driving a right-hooker in Europe or America. You get used to it and adapt very quickly indeed.

I never got used to mine.

I wouldnt buy another.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: rich83 on July 10, 2012, 07:19:02 pm
^^^^
A left-hooker is no more difficult than driving a right-hooker in Europe or America. You get used to it and adapt very quickly indeed.

I never got used to mine.

I wouldnt buy another.

I kept trying to open the door instead of change gear!!  :signLOL: :signLOL:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: plex on July 11, 2012, 06:50:21 pm
Just want to say Stunning !!

 :congrats:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: TheBIGJAYY on July 12, 2012, 10:35:18 am
^^^^
A left-hooker is no more difficult than driving a right-hooker in Europe or America. You get used to it and adapt very quickly indeed.

I never got used to mine.

I wouldnt buy another.

I kept trying to open the door instead of change gear!!  :signLOL: :signLOL:

 :grin: :signLOL:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: JamesG on July 12, 2012, 09:00:53 pm
Love it. Got something similar in mind for my ed1.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: keith on July 14, 2012, 06:28:31 pm
Great :happy2: looking fwd to the updates.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 22, 2012, 10:07:45 pm
Closed some of the cable holes

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0686.jpg&hash=10caa42e83652c2232a8973b2dcd8aaada329fcf)

bought an Golf MK4 lower engine mount 

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0680.jpg&hash=b558bbc0609816ea5cf44f6fcc6f21c0dd6e9e66)

and started cutting :(

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0682.jpg&hash=106f2724c732f01c11236d594bb520d2c107631a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0683.jpg&hash=6e9f410c3971ed69860c8d891f0375b428ae2df1)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0681.jpg&hash=0efb2bae8f061a2861e33b06cb97f866b57d2e10)

and then made this:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0733.jpg&hash=51c9fa28dbb985dc2100a89959b8101efff4405b)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0732.jpg&hash=f5b90dcee45f4353eecebd8d75dbd343696787da)

and then the final product :D

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0741.jpg&hash=f8f5e20810471cb11ae7b41341bc0de8f728e9a7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0742.jpg&hash=76e25ea9269255c3acf5689c56a38c61c834757a)

and the mount on the engine

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0745.jpg&hash=8006de2754cffa4d742909a5dd6d5c422cdd8283)

also bought the RS4 ignition coils for my engine

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FRed4point2V8coils115e.jpg&hash=a45ddbc3b37b9cce7c03dab4d1e6e01b0ff7f0d6)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0725.jpg&hash=c93616fb670815c1d130c97070fc86b84db496b9)

Moore to come   :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: h4rdy on July 22, 2012, 10:16:15 pm
I've just decided to buy some rs4 coils and connector block.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 22, 2012, 10:21:09 pm
I've just decided to buy some rs4 coils and connector block.
They look really cool  :wink:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 30, 2012, 07:51:35 pm
Finally everything I need for my rear brake set up ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20120730-WA0013.jpg&hash=cfe87f3a15b27e1bc07d85501c55e0f91d8382fd)

CNC machined adapters :

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20120730-WA0012.jpg&hash=e0a13dd1fcd3ab607c7afc14eb49215e40e2ed4d)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20120730-WA0011.jpg&hash=623a727c6778acc8c299cae7e95080cd889d08e0)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20120730-WA0010.jpg&hash=440a1a4c2f0591f7462cd6397307ed9b55815444)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20120730-WA0009.jpg&hash=cf628b5d9e4f44b4b5d90cec48e3f79f7b52d9f1)

2sm H&R spacers

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20120730-WA0008.jpg&hash=d30c488bffbd114a24edba70ebcbe7d32d39ac9b)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20120730-WA0007.jpg&hash=415a81e5994577656ecc226b6eb1f4260c1b482f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20120730-WA0006.jpg&hash=99635adf35ccfc8a2c27ff80391bde8b6fab7a37)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20120730-WA0005.jpg&hash=0fd0d3a5ec1b1cf55b4634bdff64f0883a963875)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20120730-WA0004.jpg&hash=feb9d4c026dd00a02dc5d94783f171a7ef67f221)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20120730-WA0003.jpg&hash=35ffba9f7e64ff41bf9d65a5f5c1bccae8067365)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20120730-WA0002.jpg&hash=c7f0f27c5c1768c09cecb7ce04a6f66b8147f656)

And the finished product ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20120730-WA0001.jpg&hash=8ba5c9cce493f22eabae2e21a99a9996c3a853b3)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: fab5freddy on July 31, 2012, 12:06:56 am
 :love:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: monte on July 31, 2012, 12:12:54 am
I hope this thread never gets lost  :wink:

Amazing work "2FAST4YOU"  :notworthy: :notworthy: :notworthy:

Quite possibly the BEST conversion/build I have EVER seen.  :congrats:



….and what a car to choose  :drool: :drool: :drool:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: garyrosehearty on July 31, 2012, 12:54:55 am
Looking forward to seeing this car finished  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: RedED30 on July 31, 2012, 12:06:41 pm
Wow. Next update please.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: TheBIGJAYY on July 31, 2012, 01:37:52 pm
 :notworthy: :notworthy: :notworthy:

flawless work there! keep up the good work mate! i would love to have the skill/knowledge to be able to tackle what your doing!!  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: rob_e on August 01, 2012, 09:08:34 am
Stunning.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: rich83 on August 01, 2012, 02:41:43 pm
Epic rear brakes!  :laugh:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Sharif on August 01, 2012, 03:10:42 pm
Stunning work, congrats to you  :happy2: One of the best build threads I have seen, keep going!  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on August 01, 2012, 11:12:44 pm
Thanks guys  :happy2:


OK ... I found some time to play with the rear ABS sensors:

First I made a ring so I can get a little space

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0786.jpg&hash=3b8d3d7cd19a7479fc7ac03db0d4c4784a1067c0)

and i got this:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0783.jpg&hash=7e20c619fbef7e6a21595560a61ea3669c954579)

tried this but this way the sensor is short

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0785.jpg&hash=8a3ddb172fcdc0de917e9bb189a99f0abfad0b81)

then started making space so I could push the ABS sensor from the inside out

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0790.jpg&hash=9b3e3d7a42b7b7845807aa0b0ff37fa2b01890c0)

but this way the sensor came out too much

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0792.jpg&hash=fd037f44c80d819b1f849f2f78f97cb01a4a71cf)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0793.jpg&hash=67439079dec37d019f5c485ca68873712798d03f)

and then decided to do some cutting so:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0795.jpg&hash=892804b8560f27cdccd70f324449a011470d1bcc)

and got this:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0798.jpg&hash=127a7c3dd62b09f1feeb344d59276c93f670915b)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0797.jpg&hash=edf09ad319bb521788211f3bcc9638ce04e31d68)

the only problem will be the fixing the ABS sensor ... but with all the glues out there I thing It's possible ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0796.jpg&hash=945b2a9aa3874d5facddd454df96f67922e93aeb)

If someone doesn't understand what I am trying to do :

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0788.jpg&hash=b497534d2d31aacfd19d8121487eab2c9bf6cc5c)

also the calipers and adapters are in filler and painted :

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0773.jpg&hash=65d3e1831e3b30dc8b0bfe9e2214558458d10a81)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0772.jpg&hash=6519cdafb93c9451e229affbf3bf49313639357d)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0774.jpg&hash=54ac33e11b08524bb66b48071365b7b02000255a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0782.jpg&hash=f22cf9f367d1b78f730330d561d14af953321792)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0781.jpg&hash=8607ce71ec50658ad30171e46092c410388fe18f)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: rich83 on August 02, 2012, 12:09:24 am
I thought the ABS used the slotted ring as the feeback.

Brakes will look superb  :drool:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on August 02, 2012, 12:14:30 am
I thought the ABS used the slotted ring as the feeback.

Brakes will look superb  :drool:

I will be using an MK5 ABS and whirring and that's why I need the MK5 magnetic rings

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F691bdfdc.jpg&hash=124b28cafa4aa35c917e8a0aed4021fcbb79843a)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: rich83 on August 02, 2012, 12:17:38 am
Ohh i didnt realise they worked like that on our mk5s, i presumed it was still the 'holed rotor'.

  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: TheBIGJAYY on August 02, 2012, 08:35:42 am
 :popcornsoda: breaks are gonna look the nuts! once again brilliant work!  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Saintsteve on August 02, 2012, 08:37:15 am
By Far the best build thread on the forum IMO  :congrats:

Subscribed  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: SRC on August 02, 2012, 04:37:30 pm
I'm not worthy to hold your spanners, sir!

More, please!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: RENNTAG on August 02, 2012, 05:51:08 pm
This is awesome! cant wait to see the finished result.  :happy2:

Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: lm_gauci on August 05, 2012, 06:03:19 am
Those brakes look awesome  :popcornsoda:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: monte on August 05, 2012, 09:21:22 am
By Far the best build thread on the forum IMO  :congrats:

Subscribed  :happy2:



On Any Forum....IMO  :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on August 16, 2012, 12:53:37 am
Thanks Guys  :happy2:

Still waiting for the big stuff but here is some small updates:

A little touch of Carbon

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0800.jpg&hash=bd7de0e6311c25d64b25fc83f49873bf79352b6b)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0802.jpg&hash=73a60b178f7e6755832dfdd5f9d034c058ca7dd7)

the rear door magnet motor (will be opened with this)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0807.jpg&hash=c7b7537708b0801541a8a3cd59ad07c8fa855e3b)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0808.jpg&hash=6a435e0dad697006e2e00f8573fe4ac017f81d3d)

Because I will be going for stage 3 I mounted the RS4 injectors

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0812.jpg&hash=8c03afd895e3f3923af8fac85df848c6f3616447)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0814.jpg&hash=39e90680e02f30e62230de05174421883dec63fe)

rear brakes done only waiting for the logo

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0799.jpg&hash=da2c2eb116a6fcc2c95e0b41d9589058f2f122b7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0823.jpg&hash=d52609ee68204dfaa027dc7b86a318f08dacf23b)

Golf MK5 GTI wiring

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0828.jpg&hash=9e30cbfd7fc6702a9f7730947877d818148bdb34)

chopped up 

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0830.jpg&hash=a05b0959ac3541704b6dc0379d0b0f85fa1da8cd)

and the garbage

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0831.jpg&hash=656c5846a6e47f2d13fd7e868f67b251654ce624)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: jhtrophy on August 16, 2012, 08:51:08 am
dude, fair play that is one cool car :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on September 02, 2012, 10:26:45 pm
OK finally something getting done 

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0968.jpg&hash=731b44e6234b8308966382421ffed45581892552)

wires for the Haldex all sorted out( The wiring is from a Golf MK5 GTI)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0976.jpg&hash=8c63d695a49f539237ff3769d34f7de0027d4c02)

set an MK5 R32 power distributor ... because mu battery will be at the back of the car ;)
 
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0972.jpg&hash=6e6f612331a337369a86e9ee8d4f01fd3528c9e5)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0973.jpg&hash=f15575b80a9b8dc1234817382af217248785ef1f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0971.jpg&hash=a0683d89de5ac21665021f6a958ffbb8e2a996b2)

the inner wiring ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0975.jpg&hash=f680ff10b893d224d10e95f1ea7f484eb14f0909)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0974.jpg&hash=023e391e66f3992baccbea1472ffb3cc1223b5c4)

and finally after 3 months of waiting and a set of lost seat rails here they are...

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0963.jpg&hash=76a89961822aea26da53336eab1cc271c38b8650)

I also bought an K&N filter cone ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0964.jpg&hash=2118c57895749c59e878aeef3338a2a0ae9edb73)

Many more parts bought and on they way from the US... it will be a long wait :(
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: s3kel on September 03, 2012, 01:20:47 am
Wow amazing work ,cant wait too see more :)  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: daboy3000 on September 03, 2012, 02:34:28 pm
This is the most epic build i think i have ever seen.  I fully expect the car to feature in loads of VAG mags when it's finished, it must be one of a kind.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Gti_Mad on September 03, 2012, 03:31:47 pm
looking good dude  :happy2:

do you have a part number for that R32 power distributor
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on September 03, 2012, 07:32:08 pm
looking good dude  :happy2:

do you have a part number for that R32 power distributor

Yep here you go  :happy2:

1K0937517 and the retaining plate (the holder) : 1K0972591
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Statller-Stevo on September 03, 2012, 10:29:22 pm
A real eye opening original build here, you simply cannot put a price on this kind of stuff
Your doing a great job
keep up the good work   :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: s3kel on September 04, 2012, 12:43:49 am
Hi steve ,when you posting yours  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Statller-Stevo on September 04, 2012, 08:00:18 am
We'll be starting the RS in the next few weeks, .I'll start a build thread on here but I don't think it will be as interesting or complex as this one  :happy2:
Getting the porker ready for Vmax 200 this week & next all good fun man love it  :laugh:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on September 05, 2012, 10:35:06 am
The cable for the + from the starter to the power battery is in place ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0980.jpg&hash=bf8b8967fa983613f14c9adb2ee554f5d7ed4cf5)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0979.jpg&hash=3c1523bcea583e1fdd31a16ab457e4657e4c57f7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0995.jpg&hash=d43c633e82e22401c65c3722b1aa013ab834e7be)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0996.jpg&hash=6ef9a8125ba0a790d81052edd5618acc18ec4986)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0993.jpg&hash=debebdbb3580a658cef786beecf8af6eca06b999)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0992.jpg&hash=e3d3843e84fcdbb65f4065086774ed08ffcaa3db)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0991.jpg&hash=53453e7932fa8a2acd22950a115fc2ce05af4332)

I had to drill a hole in the box (better in the box then in the chassis)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0987.jpg&hash=6f3d03340099c8a959405de5a71cd0b775d937da)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0989.jpg&hash=127291a746090f82c979bae03d5433d84f7bd227)

and then I came up with this...TESA red tape :D

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0997.jpg&hash=108beae312d17be87f8a750434fdea0d2de18de7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0998.jpg&hash=876d8204bef941ae7a3d7f7b5fe91153b999ea68)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG0999.jpg&hash=4c5467dfc58729aa1904089103bac79e9708dbc9)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1000.jpg&hash=dd491df8e2756c2978e5595a9a357026c27dd157)

 ;D
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on September 05, 2012, 05:32:23 pm
Red tape going out  :sad1:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Deako on September 05, 2012, 05:34:36 pm
Not sure im digging the red tape to be honest. With this much effort elsewhere, im not sure why you didnt try to hide the looms a little?
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on September 14, 2012, 08:15:41 pm
And finally   :laugh:

Precision turbo PT 5830

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1046.jpg&hash=acf3df223f5cf26ef01ec8a8877aeb0a208fcbe3)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1043.jpg&hash=1148fb8ba491f4ea7dffb1f7d8e901691eb5fab1)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1042.jpg&hash=137f8be1302b7579761eedbb2bce0754cf377c93)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1045.jpg&hash=dfb802ec75a5530e610e8254c72d08c9e44e65e0)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1038.jpg&hash=5dbc6ff9806d080abfecc601e6df178d6e37572a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1039.jpg&hash=45b0f05c5be037cce4ca88bd514812359785d7f3)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: RedRobin on September 14, 2012, 09:07:53 pm
^^^^
Now THAT is a thing of great beauty! A real piece of art  :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: taylor on September 15, 2012, 09:13:36 am
WOW! I am loving this build thread, keep up this epic work PLEASE!

And good luck with the rest of it
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: monte on September 15, 2012, 10:52:56 pm
Makes me want to drive to Macedonia to see this first hand.

Amazing  :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on September 15, 2012, 10:57:30 pm
Makes me want to drive to Macedonia to see this first hand.

Amazing  :notworthy:

You are more than welcome  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: xht20 on September 16, 2012, 01:32:57 pm
I wish you all the best with that turbo, and will make your car a rocket
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Aaroncupra on September 16, 2012, 02:40:11 pm

Some ship indeed :congrats:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on September 17, 2012, 09:47:57 am
OK the red tape is gone and the wiring is almost finished:

the steering pump connected

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1030.jpg&hash=69b87cc0f4d4d468049c92b7a81b47f06d1f7df4)

ECU in place

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1027.jpg&hash=197d3b677145d3f66a38661f61e61099a44c9a1d)

the opening for the ventilation sorted

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1026.jpg&hash=4e7338277f1e6421fffe6c994406d41a1f87e88f)

and ...

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1059.jpg&hash=705bd29e53e18f686ea7e7b568c8dcb8361c6e0b)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1057.jpg&hash=de9f4b667eb058db80ba902ae1ec60259c6f2cfc)

Huston we have a lift off   :star:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Tfsi_Mike on September 17, 2012, 04:44:43 pm

Yes, yes, YES!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Hedge on September 17, 2012, 05:25:03 pm
That is awesome.  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: swedishfireball on September 17, 2012, 05:50:17 pm
Get so excited when I get a notification this thread has new posts in the hope there's more pics of the work done. Hats off to you this is one of the best threads/builds ever  :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: monte on October 14, 2012, 07:52:57 am
Any Updates buddy?  :popcornsoda:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on October 14, 2012, 09:07:53 am
Any Updates buddy?  :popcornsoda:
Waiting for the parts from the US to come  :indifferent: other than that nothing done on this project ...but something done on my other one  :happy2:
I was wondering if I should introduce it here  :confused:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: mark-cupra on October 14, 2012, 09:18:58 am
Just sat and looked through all this and its an amazing project mate, your doing a top job ;) will look forward to seeing the finished result :)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: damoegan on October 14, 2012, 02:11:37 pm
...but something done on my other one  :happy2:
I was wondering if I should introduce it here  :confused:

Yes, get it up so we can see it  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on October 14, 2012, 02:25:21 pm
...but something done on my other one  :happy2:
I was wondering if I should introduce it here  :confused:

Yes, get it up so we can see it  :happy2:

http://www.mk5golfgti.co.uk/forum/index.php/topic,55047.0.html (http://www.mk5golfgti.co.uk/forum/index.php/topic,55047.0.html)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: the bruce on October 14, 2012, 05:40:41 pm
Sorry to be that honest, but it's not what I like. A rare Rallye Golf needs to be original.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on October 14, 2012, 06:08:57 pm
Sorry to be that honest, but it's not what I like. A rare Rallye Golf needs to be original.

No need to be sorry  :wink: everybody has his own taste  :party:
No body has to like what I'm doing  :P I just felt that it needed to be different than others  :rolleye:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: monte on October 14, 2012, 10:31:42 pm
Any Updates buddy?  :popcornsoda:
Waiting for the parts from the US to come  :indifferent: other than that nothing done on this project ...but something done on my other one  :happy2:
I was wondering if I should introduce it here  :confused:


 :mad: Of course you Should  :popcornsoda:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on October 14, 2012, 10:38:43 pm
Any Updates buddy?  :popcornsoda:
Waiting for the parts from the US to come  :indifferent: other than that nothing done on this project ...but something done on my other one  :happy2:
I was wondering if I should introduce it here  :confused:


 :mad: Of course you Should  :popcornsoda:

  :grin: i DID !!!

http://www.mk5golfgti.co.uk/forum/index.php/topic,55047.0.html
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: monte on October 14, 2012, 10:50:09 pm
I'm a dumbass  :ashamed: :ashamed: :ashamed:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: MC71 on October 14, 2012, 10:52:25 pm
Sorry to be that honest, but it's not what I like. A rare Rallye Golf needs to be original.

No need to be sorry  :wink: everybody has his own taste  :party:
No body has to like what I'm doing  :P I just felt that it needed to be different than others  :rolleye:

I don't like........... I LOVE IT!! Keep this up matey, your attention to detail and passion for this project is obvious and I wish I had the skill/technical ability and money to do this. Can't wait to see the finished car.

 :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on November 05, 2012, 07:25:29 pm
Finally some of the parts I have ordered have arrived :wave:

first some tools needed for the wiring

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1249.jpg&hash=42e97c02c32d614e490eb829e0f9ea9e97bec08b)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1250.jpg&hash=1e80cdef084f027638a6ecb355644a484f2cfab7)

an Golf MK5 GTI Mishimoto radiator and fans

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1242.jpg&hash=fc7ef2eeed093f75ee5a87ec6022b79571e17c6d)

Tial wastegate 44mm

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1243.jpg&hash=fc895a391b24b9e7eb76d6c8e5410522a4a3886e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1244.jpg&hash=948bfe3b0c0f7c9c39f77bcc07f15c3c5a1680de)

Aeromotive Stealth Fuel cell

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1246.jpg&hash=a117f149e69f84bf00982f30331673ac768dd342)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1245.jpg&hash=b71cd4582e4f71eafe85ff4d2290f4b5ba6421f8)

an ECS clutch bleeding valve

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1248.jpg&hash=b85104434636591ad7b19bb0d9cd95bb09cf4ce3)

and a Go pro Hero2

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1247.jpg&hash=74d5a7ca790dfd6e2ce12b37a941eff184b108e6)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Tfsi_Mike on November 07, 2012, 06:40:41 pm
Is the rad slimmer than OEM? It looks fantastic
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: foggy3061 on November 07, 2012, 07:39:32 pm
What an excellent build!  :congrats:

Your garage is great too!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on November 07, 2012, 11:45:57 pm
Is the rad slimmer than OEM? It looks fantastic

No It's the same size but aluminium  :wink:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: ltd on November 08, 2012, 11:02:36 pm
Fantastic piece of work matey!
Impressed indeed  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Tfsi_Mike on November 08, 2012, 11:03:26 pm
Is the rad slimmer than OEM? It looks fantastic

No It's the same size but aluminium  :wink:

Thanks. It's still a work of art and they do slimmer fans which would help
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on November 08, 2012, 11:10:30 pm
Is the rad slimmer than OEM? It looks fantastic

No It's the same size but aluminium  :wink:

Thanks. It's still a work of art and they do slimmer fans which would help

I haven't began assembling the front rads but It will be very tricky. In the front there is very little space, not sure that the fans will fit  :rolleye:
I had an Audi S3 Intercooler which I sold and now waiting for a bigger one (I was thinking of going with stage 2+ first but plans change )
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: speedracer90 on January 01, 2013, 10:49:12 pm
My bro has a rallye and our friend in holland has two group a rally spec rallyes
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on January 01, 2013, 11:00:16 pm
My bro has a rallye and our friend in holland has two group a rally spec rallyes

Its a great car  :happy2: I hope I will be driving my Rallye this 2013 year

HAPPY NEW YEAR TO ALL MK5GOLFGTI MEMBERS!!! Hope all your wishes come try in this 2013 year   :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: RedRobin on January 01, 2013, 11:09:09 pm

Its a great car  :happy2: I hope I will be driving my Rallye this 2013 year

HAPPY NEW YEAR TO ALL MK5GOLFGTI MEMBERS!!! Hope all your wishes come try in this 2013 year   :drinking:


....And A VERY HAPPY NEW YEAR TO YOU TOO!  :drinking:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FRedRobin_05%2FRED_INK%2F2013NewYear_zpsa885a29d.jpg&hash=b75685f64c333c74a8f88c3291bb2bd6f012b339)

Perhaps next year your finished car might appear in the 2014 forum calendar.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on January 01, 2013, 11:20:13 pm
I hope so  :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on February 06, 2013, 06:06:54 pm
Finally !!! The Carbon panels that I ordered from LWS- Design UK are here  :P

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1518_zpsf704a02f.jpg&hash=aec04e0926c1dcb79484771627b244862001595a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1520_zps4872f928.jpg&hash=8e38e18b298599a84c0df25a313426a5a2b883be)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1521_zps8238990f.jpg&hash=71654f7e0d8a9e766de3384146b572e4af94ebc7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1523_zpsdef00f3f.jpg&hash=f05e0b04f34dfe18fe4be05e80d9a1f8f1f58922)

...so this means its time to roll the sleeves up and get working  :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: gman1986 on February 06, 2013, 06:29:12 pm
Love this thread. Got to love the ballsy projects rather than the "I replaced my side lights with some LEDs" :D
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: bigdave1978 on February 06, 2013, 09:36:09 pm
need more updates please as this is awesome
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on February 06, 2013, 09:47:33 pm
need more updates please as this is awesome
Well I hope there will be more updates soon :) I also bought the AFI turbo manifold :
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F535367_10151512740365118_1569998544_n_zps9cee01d5.jpg&hash=df0f016d64ffc1a5c84445380b3a14f70de5e3b7)
But it comes with a container from the US so I guess it will be here in 2 months  :sad1:
Also had a deal with TEFF for his HEP Stage 2 manifold :

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fj133%2Fconglomeratejae%2Fstagethreemani.jpg&hash=c104de5403cf4fd0cd79f67dc2e8301f2017223c)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fj133%2Fconglomeratejae%2FIM1.jpg&hash=e5f7fa09db120ca9a4123cae8d834544b17f3230)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fj133%2Fconglomeratejae%2FIM2.jpg&hash=ebdf0f26e3a8606eae574e06d83038bcc55e6f10)

But he's having second thoughts  :sad1:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: craigy123 on February 08, 2013, 12:13:23 am
Is the rad slimmer than OEM? It looks fantastic

No It's the same size but aluminium  :wink:

Thanks. It's still a work of art and they do slimmer fans which would help



I haven't began assembling the front rads but It will be very tricky. In the front there is very little space, not sure that the fans will fit  :rolleye:
I had an Audi S3 Intercooler which I sold and now waiting for a bigger one (I was thinking of going with stage 2+ first but plans change )

My friend had a mk2 golf 20vT running high power and used slim line Yamaha R1 fans if that's any help?
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on February 08, 2013, 08:28:17 am
My friend had a mk2 golf 20vT running high power and used slim line Yamaha R1 fans if that's any help?

Any help or info is very much appreciated   :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on February 08, 2013, 08:35:35 am
By the suggestion of the guy who does mu wiring I bought a Golf MK5 power windows motor with wiring to try and integrate them in the Rallye  :laugh:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1526_zps89083db8.jpg&hash=68a978d45edb1e37c0f052d976dcc93be5b97b2a)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: graeme on February 08, 2013, 09:13:00 am
 :drool: Want ! looks like a fair wack of work but i bet it will be worth every penny and man hour spent on it!  :happy2: :happy2: :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: ltd on February 17, 2013, 12:16:00 pm
I'm waiting patiently for the finished masterpiece so keep up the great posts.....inspirational.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Dv21 on February 17, 2013, 01:00:42 pm
This will be the best rallye of all time
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: fuscobal on February 17, 2013, 01:48:34 pm
Nice job. Didn't know about these LWS carbon guys. Did you get to see more of their parts ? I would like to know how well do they fit as they have 3 versions for mk5 bonnets !
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on February 17, 2013, 04:38:28 pm
Today I got to completing the front end of the car.
I took the water rad and fans and installed them ...

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1552_zps6a9cbf58.jpg&hash=32d61b928196206aebeb413d90a630cd0fe6cb3e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1565_zps8856d9a8.jpg&hash=9e30a5fccceb24263043047960b715f2d985f515)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1566_zpscd7a4583.jpg&hash=142443b9bc451345d4a299d3746790c6b4388600)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1567_zps006ebd41.jpg&hash=011fcdac7b76b09f96960fd2a2e673312a6efdc8)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1568_zpsb7a1245e.jpg&hash=80ac81023a6730840a21778222ee34f2debbcc0a)

but no space for the IC  :sad:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1558_zps63e78b6c.jpg&hash=196817fbe0f484e453fc886ca2a9251e9bc7e889)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1559_zps730c1f55.jpg&hash=38c3425bad5fa2ac725584852f83e761b1288b05)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1562_zpsa1d364c7.jpg&hash=f7247706a699ef8137c5876a8d14634b1d06d55d)

so now the question is ... do I cut a perfectly good Rallye bumper and install an Air to Air IC, or I buy a water to air IC and get it in here ...

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1556_zps5472705e.jpg&hash=7be4693fd6a97777b22ccceb9a030d2dcf265f56)

Any advice  :confused:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: DaveB@Vagbremtechnic on February 17, 2013, 04:46:29 pm
Somebody somewhere will do a chargecooler kit for a mk2. More efficient than an Ic in many cases
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on February 17, 2013, 04:52:41 pm
Somebody somewhere will do a chargecooler kit for a mk2. More efficient than an Ic in many cases

I hope so  :happy2:
I'm looking in to that as we speak  :smiley: There are a lot of interesting solutions  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on February 17, 2013, 04:58:50 pm
Nice job. Didn't know about these LWS carbon guys. Did you get to see more of their parts ? I would like to know how well do they fit as they have 3 versions for mk5 bonnets !

I've seen an MK2 bonnet and tailgate and they are first class  :happy2:
As soon as I start driving my car I'm going for the tailgate  :P
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Tfsi_Mike on February 17, 2013, 05:09:31 pm
Nice job. Didn't know about these LWS carbon guys. Did you get to see more of their parts ? I would like to know how well do they fit as they have 3 versions for mk5 bonnets !

The website is very very similar to the performance trim website. I emailed LWS over a week ago and had no reply
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on February 17, 2013, 07:01:32 pm
Nice job. Didn't know about these LWS carbon guys. Did you get to see more of their parts ? I would like to know how well do they fit as they have 3 versions for mk5 bonnets !

The website is very very similar to the performance trim website. I emailed LWS over a week ago and had no reply
Its not similar ...its exactly the same  :grin:
Everything is the same just there are new owners   :happy2:
I cant complain on the response from them ? I dont know what happened but try this address : info@lwsdesign.co.uk I always get a response  :wink:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Tfsi_Mike on February 18, 2013, 05:08:37 am

Yeah I noticed the wording was the same, the guide for fitting the roof was identical lol
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on February 21, 2013, 09:54:16 am
OK the Mishimoto is going out and for sale  :wink: and I will be getting an Alloy 2 row MK2 water rad and thinking of going with the Forge TT RS IC.
I hope I can mount them one on top of the other and get that done  :laugh:
In the meantime i made a great progress... managed to get the MK5 power windows motors to work in the Rallye manual window rail's :drinking:
Again great help from my friend Mario Bacher  :notworthy:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F99660cdf-b0dc-4f1c-a433-512df80225ed_zps1f14364f.jpg&hash=dc779bd3b4c239fd1ece00518b235e729188e7b9)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Pikey Motorsports on February 21, 2013, 12:51:47 pm
very nice build where did you get the rs4 ignition coils from?
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on February 21, 2013, 12:55:38 pm
very nice build where did you get the rs4 ignition coils from?

Thanks Mate  :smiley:
They were a gift from a friend in the US  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on March 10, 2013, 06:38:53 pm
Mounted the power window motors and rails, everything wired up (Lock,Unlock,windows UP&down and tailgate release )

 (https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1620_zps94e0c5da.jpg&hash=6336726786ab740822a2fd25db6c6b8c8397572f)

and then the Carbon panels  :laugh:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1603_zps96dea56f.jpg&hash=afee9327bece9e1e3b6d9d1c1e1c29758b70854b)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1612_zpsf0359c5d.jpg&hash=4a1577f023636f9ace9c52431a267cdf0aaa2aef)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1616_zps07af7eb4.jpg&hash=99ccc2c853cd0168eef3c45b70476e3bc487412f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1613_zps8ed5587e.jpg&hash=425149302d047f264d351ffec85e75728d691e2a)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1617_zps327e86fe.jpg&hash=6e00e3a549b94078984c92c02805b742e339c6d9)

also find time to do this :

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1581_zpscc85a4bc.jpg&hash=0a377a6115e49f74d99c18d3cf56828c53005e46)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: MattR32T on March 10, 2013, 06:41:15 pm
Good work mate  :happy2:
Still thinking a few months for completion?
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on March 10, 2013, 07:04:42 pm
Good work mate  :happy2:
Still thinking a few months for completion?

Yes  :happy2:
Well I bought almost all the parts I need to finish up:
KW V3 should arrive this week (then starting on the ABS Sensors and driweshafts )
Forge Audi TT RS IC - should arrive this week
Golf 3 Aluminium water rad - Should arrive in 15 days or so  :grin: (then starting on finishing the front end )
AFI exhaust manifold should arrive at the end of this month (then the oil and water lines as the exhaust and intake to be made)... so a lot of work coming up and I hope I can stand the pressure and get the Rallye on the streets this year  :happy2:
There will be a lot of minor parts needed but I guess everything will be OK  :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on March 12, 2013, 04:08:27 pm
Today arrived the Audi TT RS Forge Intercooler

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1628_zps0e76b037.jpg&hash=15519a43b371558151a5b2eb820ec70eddec12ec)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1625_zpsdd38493c.jpg&hash=3a6d09de411892d24307b18a224db69e58bc37f6)

 :wink:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on March 29, 2013, 12:51:36 pm
Some updates:
I went and bought Tires for mu 17" Oz Ultraleggeras 215/40/17

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1654_zps1d2392a6.jpg&hash=3a70abd6cc5efed2020fae781ce1d40802102291)

and on the wheels

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1658_zps6e139058.jpg&hash=dc6aabaa102daae5d1a37df2ee70f83bce78a102)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1657_zps7351d60e.jpg&hash=53f9fc3998acfa654636ecda58e34cdb39c7060a)

the headlights and tail lights are connected as is all the wiring 

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1685_zpsd21b2c21.jpg&hash=666576c31f8ebb660a31a9ec7111a3beea820cbb)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1686_zpsde631da4.jpg&hash=f79f86fc44d27be2945c3e126fed7f75318363a4)

and even the door opening on the dash

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1738_zps5458dcf1.jpg&hash=ded2d4e1f9dfbb3a3db8dc8a5b091e987e02900d)

after the long search for a water radiator I decided to work with what I got  :P

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20130326-WA0000_zps6bcbe867.jpg&hash=36a0cba922a7c28f219db49f50ff0299fa90483f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20130326-WA0001_zps1434fbe1.jpg&hash=8add3f2335f3fc959817914a26b5b6d3e8a38ca6)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20130326-WA0002_zpsb7f3c695.jpg&hash=1259287424d493025d05fcc60d292b9f00427286)

and the result

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1698_zpsf691079a.jpg&hash=6a0e90f4c8464cb34549c0443bc357aebd9b8f46)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1699_zpsd77c4f82.jpg&hash=9331932926c1ac8c0ee06686f465cd330ccd7911)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1714_zps1eabbc7b.jpg&hash=de96a7a2b7228c32fb9205a2774c6a18dfe8b7dc)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1715_zpsa9b3d4fe.jpg&hash=46dd3c6e911457b496bd107b85adc35afdf7bb7b)

I made a holder for the IC

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1671_zpsf4eddf4a.jpg&hash=2ecb25038b1e0039ddf435a36e40e36a3a413908)

some holes to get it fixed 

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1732_zpsb6646340.jpg&hash=207710e95968e0ed8c692927492ad19480afb263)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1733_zpscf9327ac.jpg&hash=a812123367bb30acd175502bd3f49c36ec3d68c2)

and the front end complete with the fans 

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1736_zpsdfe9bdd1.jpg&hash=7ac1393f5b04d91c694552bf3159478cf1485936)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1737_zpsb1032baf.jpg&hash=6581263a4547e93b594664badd1889b6842aa2e9)

with the bumper 

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1740_zpsa8cc2179.jpg&hash=5840ce63a38d4b68cb6135f6693844609c42a042)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1741_zpseb81993b.jpg&hash=7ec6ad4cce286a5d6dfe0f659b54dca84ab85b08)

I had to cut the front bumper just a little (I'm not glad)  :sad1:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1742_zpscc969699.jpg&hash=7f0286ae9dff9a3130baf6183874bf0b6b1a1fda)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1743_zps2d0a3131.jpg&hash=35dd7aac57adcd5a2763d5bb0d9e6ff3292ec2e0)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Trev. on March 29, 2013, 01:27:13 pm
amazing build thread!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: MattR32T on March 30, 2013, 12:40:51 pm
Top work with the radiators mate  :happy2:

Getting close now.......

Matt
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on March 30, 2013, 12:57:37 pm
Top work with the radiators mate  :happy2:

Getting close now.......

Matt

Really close  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: gazon69 on March 30, 2013, 01:26:30 pm
One of my favorites on here. Cant wait to see it finished.  :congrats:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on March 30, 2013, 02:01:29 pm
One of my favorites on here. Cant wait to see it finished.  :congrats:
Thanks mate  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: GTIite on March 30, 2013, 09:38:04 pm
That looks mental!! Good work!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on April 04, 2013, 08:54:19 pm
Thanks Mate  :happy2:

Made a holder for the Fuel cell :)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1744_zps3f5b760e.jpg&hash=e5120719e93c0e276e075bf742a8222362324a14)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1746_zps64cdb21a.jpg&hash=a6a5bc5a78aa8866465340549f4baa42437c05b4)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1751_zpsb19444f0.jpg&hash=af8b77b40d86217c7995e5cae6808d679956ca3d)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1749_zps93d9c71b.jpg&hash=12f92f3dce1e079264157635f3e4240064936b79)

and everything completed  :happy2:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1753_zps8b68689f.jpg&hash=4cf59cf4e5e3e35186a6150bc03819dd9e701d6f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1757_zpsa9ee900f.jpg&hash=64800304ebbf52b82dc4d199b28ba3b2ca6d070d)

after 3 months of waiting came the Exhaust manifold (Revo but made by AFI Turbo)   :laugh:


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02395_zps8ac5beaa.jpg&hash=b1096f3d7c8bacd2aeaa173b280f5f9d7d1a5f10)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02391_zps193365ec.jpg&hash=25a192b76f08942662011be04904ce30fff18964)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02392_zps0c31956c.jpg&hash=200898d753c567e6f7c1ae174a44c6cb6335da1f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02393_zpsad4b62ba.jpg&hash=0d5eea10307d85e18490cb12ce650a742ba87e75)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: lm_gauci on April 04, 2013, 09:05:50 pm
 :drool: :drool: :drool:

I love seeing the progress on this  :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: MattR32T on April 04, 2013, 09:13:23 pm
This is getting seriously close now. Loving the detail. The manifold looks like it was worth the wait  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: foggy3061 on April 05, 2013, 07:06:44 am
This car is awesome!  :happy2:

Superb attention to detail too!

Kind of reminds me of a Lancia Delta Integrale!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: liver on April 05, 2013, 08:15:53 am
brilliant build and detail that's gone into this

love the updates  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Kalpsn2000 on April 05, 2013, 02:21:51 pm
This is coming along very nicely. Can't wait to see the finished beauty :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Kalpsn2000 on April 05, 2013, 02:28:23 pm
This car is awesome!  :happy2:

Superb attention to detail too!

Kind of reminds me of a Lancia Delta Integrale!

Yeaaah that's the one. I was thinking it reminded me of a classic rally car :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: MightyMullet on April 05, 2013, 07:01:06 pm
So much love for this, the perfect mk2, retro outside and nice, new and liveable inside!  :happy2:

Well done  :congrats: impressive stuff!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on April 05, 2013, 09:50:46 pm
Thanks guys  :happy2:

Arrived the ...

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02396_zpsf724e35f.jpg&hash=b0798994c72ced3c91f27cab01821adbb53bbd9d)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02397_zps7afc500f.jpg&hash=07ba19d8a207d4276d496017db1535ad4593b5a2)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02400_zpsb9b6f75c.jpg&hash=26a5848b9751e55778b66839bd2873c977f1ad27)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02401_zps6999bff4.jpg&hash=952b8aa52e2c3b62543a3f838e4794ef1a6f6292)

and got to work

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02403_zps7689c347.jpg&hash=fdb2be68e6d24e8272503d0ed27be73c1103c36f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02406_zps92a23897.jpg&hash=727593db41835eb1a7815404d8348d147312aca7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02409_zps8c238c5f.jpg&hash=8fd6f62a27433751ce9397339b8c04a8956dc1d8)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02412_zps180d7e48.jpg&hash=f255a96f91c2a11a9140ef310dd9b937b73214d0)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02416_zpsb2c2d803.jpg&hash=e350887924731f37a2ff74a78e29c80f804bbca2)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Hedge on April 05, 2013, 09:56:22 pm
Awesome work there matey.  :happy2:

How long before she turns a wheel in anger?
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on April 05, 2013, 09:57:36 pm
Awesome work there matey.  :happy2:

How long before she turns a wheel in anger?

Well to be sure I would say 3 months  :driver:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Hedge on April 05, 2013, 10:04:51 pm
I look forward to seeing her run. She is a credit to a lot of hard work and dedication.  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: MightyMullet on April 05, 2013, 11:56:32 pm
 :love: perfect!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on April 10, 2013, 07:52:19 am
Got the car on wheels  :laugh: ...and painted the headlights in black

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02444_zps7d257426.jpg&hash=630d5d8409bba45050b03d90875e0cd6168ca998)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02437_zps8c387b9e.jpg&hash=8e418961f3a6a7111fb1fe9edd34205bddad2bdd)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02432_zpsa957d321.jpg&hash=9fefc03c8d44536275efb60d76ce46b331733332)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02431_zps89a07dde.jpg&hash=c28ec3a5a47ad43d0c04c7f119d97491a0a6cc7d)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02429_zps8fe418d6.jpg&hash=708257499540a082d2d79115d951f1dd6e303351)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FDSC02427_zps43bb66d3.jpg&hash=49813f38ffa7d58647932b4b4425df4825f5c52b)

Bought a clutch  :drool: thanks to Issam Abed   :happy2:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20130409-WA0001_zps4ffca837.jpg&hash=56ca1b7f500d803b34712ce31e5494f12d7bd97f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20130409-WA0002_zps9e4cef4f.jpg&hash=21b50992edc9de5dc17072446e275088ae89aa4e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20130409-WA0003_zps99305f57.jpg&hash=40df07e0b3833004c60fde9471ebda1c7b3c5fe0)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20130409-WA0004_zps463af8e3.jpg&hash=088969fa811402ba7b066301302e70b78897d413)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: james on April 10, 2013, 08:46:05 am
looks really good mate!   cant wait to see this in action  :popcornsoda:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: camfollower on April 10, 2013, 08:58:40 am
Fantastic job... You should contact Jonny Vegas to show what can be done in the right hands!!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: warby on April 10, 2013, 09:07:11 am
Fantastic work!  :happy2:

I've been throwing ideas round to re-shell my currently dead mk4 v6 4motion into a mk2 and this thread isnt helping me be sensible and just sell the mk4  :laugh:

oh and  :congrats: once again!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on April 10, 2013, 09:17:13 am
Thanks guys !!!

Fantastic work!  :happy2:

I've been throwing ideas round to re-shell my currently dead mk4 v6 4motion into a mk2 and this thread isnt helping me be sensible and just sell the mk4  :laugh:

oh and  :congrats: once again!

Oh cmon make an MK2 happy  :driver:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: chrisr763 on April 10, 2013, 02:38:34 pm
Stunning work as usual  :happy2: Finish it  :grin:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on April 27, 2013, 10:06:19 pm
Axle shafts finally finished. After a long search for original ones wit the right dimensions ... i had ro make them  :P

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1856_zpsf465ada6.jpg&hash=2cada190dc935ca7bd7a38029d13ed523f20a7a8)

but there is one thing that I really don't like   :embarrassed:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1858_zps27faa586.jpg&hash=c2f8a0aaf6b674e5e7632f8ef9b90249340b9c0b)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1857_zps9189eb41.jpg&hash=35ab3727e93ed78d1305df5f62fdf935322d4029)

I think the angle is too big and it will be braking joints  :rolleye:
as for the others ....

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1859_zps6f22f636.jpg&hash=bb729e1056fb20e8bcb32d969b9cf618b0b5889f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1860_zpsdf99ed4e.jpg&hash=581f9987468a2c2a2ae126739b9cdd49c9087d9f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1862_zps3b436c58.jpg&hash=11fac7a09ffda8877a5097ed2ef7638cc63961bc)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1863_zpsf4baf412.jpg&hash=2c89387dfb42a0e4c6f95bf289e6f98deed1fb74)

when lowered on the ground they are pretty straight

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1869_zps4ddaaa06.jpg&hash=f34e8c46d84e09151227be40a3d816de4e986094)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1867_zpsa7012469.jpg&hash=c448bfebde666c368f076c020c081f6f33f3ca5c)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1865_zps9e169772.jpg&hash=2e8cb4b29709d2ed75f25df5a025bf83012b4397)

got it out so it can see some sunlight  :drool:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1843_zps4261c1d0.jpg&hash=427fb39dcbd1d635384889c1c4231fb40f65086e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1844_zpsbebc18e6.jpg&hash=7c220c5291361b5d04ed230dd746aaac8ea888d6)

and with my other project

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1848_zpsaf785afe.jpg&hash=80c1140f73c06133876e91a6b61fc1c466014961)

made a holder for the expansion tank

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1827_zpsc4715074.jpg&hash=db3052e57df26394d974361c84ae983b1f0f12fd)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1834_zpsd4816ff6.jpg&hash=2184d8b9d1ff9a506e567813f12e51708dc2a653)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1828_zps969a3387.jpg&hash=52a020a589931c2e28b6ad556ed1b66b050d2d69)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1832_zpsaa6fc964.jpg&hash=6d0743aaca3d08ec404d736de51df40e05eed2d1)

finally arrived ... boot carbon cards

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1851_zpscfa65350.jpg&hash=930418218d1f03bf77125955ae1a55bf4038a172)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1853_zps71b7cb58.jpg&hash=bcf9761f221a224e07b51db8396f0b3005f98c0c)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Scottymon on April 27, 2013, 10:21:47 pm
Awesome update :happy2:  It's really taking shape now :party:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: tigerj360 on April 29, 2013, 04:51:31 pm
Just found this thread, its incredible the whole way thorugh. As said before cant wait to see it finished  :drool:

Good luck pal :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: dave23 on April 29, 2013, 05:41:05 pm
Damn fine work  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 4dyctdi on April 30, 2013, 06:06:59 pm
Amazing well done
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Mk5Dom on May 01, 2013, 09:05:20 am
Phenomenal work, well done!  :drool:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: monte on May 03, 2013, 10:46:04 pm
Both your project cars are Amazing, but the Rallye is on another level  :congrats:

Stunning  :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Benjewminge on May 05, 2013, 06:43:17 pm
WOW  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Sprati31 on May 16, 2013, 07:23:38 pm
Awesome cannot wait too see the end product!! :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on May 29, 2013, 09:50:53 pm
Well there is some progress    :innocent:

the engine holders have been redone

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1884_zpsb81dc1df.jpg&hash=215bf11985dc206675ec41ea3783c15118e15301)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20130510-WA0001_zps613c62ae.jpg&hash=bf9ba87fa783ad50883f668a9890b302163f04d2)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20130510-WA0006_zps6b6be105.jpg&hash=344e96879e21b0eb984994e1ed8d2c76612c4248)

now the engine is 4sm to the back and 4 sm up towards the hood
advantages of the modification of the holders:

- more space in the front at the radiators ;)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20130510-WA0008_zps52d51a77.jpg&hash=3da10aec0fca2e5a47f74b80561f1bbdf7178f20)

- the shifting cables were a bit short but know all OK  

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20130510-WA0009_zps30bc45b3.jpg&hash=5baa9c7177a4c8c5da916941f0e70820e5d8aa39)

- the drive shaft looks perfectly positioned  

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1905_zps410a933d.jpg&hash=1c93ff4ec6217f97f892ce7c75c9e152f0d8d992)

- the oil pan is not lower than the front axle and the gearbox is not that close to the axle as it was

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMG-20130510-WA0004_zpsce93a3a6.jpg&hash=a5593205d420afe5db5190ff9510e54403e7505b)

and everything in filler and waiting to be painted

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1912_zpsebf2090d.jpg&hash=8100629d8927b6db063302de0be74e0758f61044)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1913_zpsd3ccbedb.jpg&hash=7c3e4a8018135fc3e66aa97c0b4869fbae88f2b8)

made the hood shocks from a passat (but they are a bit short so I will be getting ones from an Audi A5)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1918_zps4c981866.jpg&hash=eb772f2d6f8e5a4ef5560771636096edb67b15a6)

it seams they will not get in the way

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1919_zpsb69c39b5.jpg&hash=112aa8560612cb06b441d6d464de54ece1dfe036)

then everything painted and assembled

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1923_zpsa4a34779.jpg&hash=6023a482e9beee850e6c2bb9da9ae8f1c99587b8)

than messed a little with the electrics  



bought some elbows and pipes f70X1.5mm

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1943_zps77e9ef1d.jpg&hash=d4799fe5aa651face50cf8508a959819813aee80)

BSH catch can

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1942_zpsd1cef040.jpg&hash=4319f493191b6bae99407e6d7b93cb8bdca05521)

Forge blow off

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1941_zps7bef5ff9.jpg&hash=c4fe390b34963e79470f9d0bc8bfca7f8f600277)

mounted  

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1946_zps7b4fc8ac.jpg&hash=0ee66eecc882ce5c72b2515989742af2255794c7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1945_zpsaf5f892f.jpg&hash=bf065f58b7bda41dffbadd2624924dbc8291ccd4)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1944_zps0afcad17.jpg&hash=dcbd8024125dca60283afffb06720b96d1d4e9e9)

and today I did this:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1952_zpsd5f688de.jpg&hash=01cbfad8c1c241d514f7426ee24378ba7218be91)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1953_zps387d9404.jpg&hash=692d5634fb5cdfe00d479a902e061fcb9389dad2)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1954_zps3840a5f2.jpg&hash=0e714971c446220ee070df3bda503fe6e474fe29)

more to come  :P
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: MattR32T on May 29, 2013, 10:06:24 pm
Ooh, coming close now mate.... Top work as usual, keep it up  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on May 29, 2013, 10:19:42 pm
Ooh, coming close now mate.... Top work as usual, keep it up  :happy2:

Thanks Matt  :drinking:
waiting to see the beast painted  :party:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: alexmccabe on May 29, 2013, 11:26:11 pm
Only just found this thread. I am absolutely speechless. The cost of this... not just money, but man-hours must be phenomenal. Everyone has already said it, but seriously...amazing.  :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: MattR32T on May 29, 2013, 11:53:33 pm
Ooh, coming close now mate.... Top work as usual, keep it up  :happy2:

Thanks Matt  :drinking:
waiting to see the beast painted  :party:

As yours, mine is slowly coming together. Few weeks and ill have a painted car  :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on May 30, 2013, 10:03:27 am
Ooh, coming close now mate.... Top work as usual, keep it up  :happy2:

Thanks Matt  :drinking:
waiting to see the beast painted  :party:

As yours, mine is slowly coming together. Few weeks and ill have a painted car  :drinking:

A drink to that mate  :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on May 30, 2013, 10:09:07 am
Only just found this thread. I am absolutely speechless. The cost of this... not just money, but man-hours must be phenomenal. Everyone has already said it, but seriously...amazing.  :notworthy:

Thanks  :happy2:
I have cut down on labor costs because everything is done by me (almost every day after work for almost 4 years  :ashamed: ) ... but then when you see all the tools I bought to be able to do this  :laugh:
I don't know if I sad it earlier but I'm not a mechanic, I don't do other cars except mine. All the tools are bought jut for this project ... but its worth it  :driver:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on May 31, 2013, 08:58:37 am
Yesterday I welded the pipes (mig CO2) but them sanded the welds a bit and polished them. Its not the best job but its OK :D

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1957_zpsa0e19719.jpg&hash=4fb65abd19d41c4ea35d1f7503d1c439b70e4c8f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1956_zps243daf43.jpg&hash=befa48576d4b6885d8c36730e1d6c752bd288b85)

and cut out a piece of the front bumper, so I can get more air to the IC :(

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1960_zps5e258ccc.jpg&hash=e3be2739b957e910ded639646fb0dbbc0b70eaaf)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: galaxie500 on May 31, 2013, 09:15:44 am
If you're not a mechanic then I don't know diddly about anything! Your project is truly the work of an artist - the so called 'technicians' at VW main dealers up and down the land would not know where to start with what you've achieved. You have created something truly unique and you're more of a mechanic ( I wouldn't put you in that bracket actually - more automotive engineer & wizard!) than most of us will ever be. Congratulations. Can't wait to see the finished article.
galaxie500
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: danishmkvgti on May 31, 2013, 09:46:23 am
Your project is above and beyond normal car enthusiasts territory, but i'm a bit puzzled as to why you would fit a forge DV?
OEM works better and doesn't need to be maintained  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on May 31, 2013, 09:52:11 am
If you're not a mechanic then I don't know diddly about anything! Your project is truly the work of an artist - the so called 'technicians' at VW main dealers up and down the land would not know where to start with what you've achieved. You have created something truly unique and you're more of a mechanic ( I wouldn't put you in that bracket actually - more automotive engineer & wizard!) than most of us will ever be. Congratulations. Can't wait to see the finished article.
galaxie500

 :grin:  :grin:  :grin:  :grin:
Thanks for your support galaxie500!!!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: rich83 on May 31, 2013, 09:53:13 am
If you're not a mechanic then I don't know diddly about anything! Your project is truly the work of an artist - the so called 'technicians' at VW main dealers up and down the land would not know where to start with what you've achieved. You have created something truly unique and you're more of a mechanic ( I wouldn't put you in that bracket actually - more automotive engineer & wizard!) than most of us will ever be. Congratulations. Can't wait to see the finished article.
galaxie500

 :grin:  :grin:  :grin:  :grin:
Thanks for your support galaxie500!!!

Ill echo what Galaxie said!  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on May 31, 2013, 09:54:51 am
Thanks RICHWIG83  :happy2:

Your project is above and beyond normal car enthusiasts territory, but i'm a bit puzzled as to why you would fit a forge DV?
OEM works better and doesn't need to be maintained  :happy2:

You got me there  :confused: It's the first time to hear that the OEM is better  :smiley:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: james on May 31, 2013, 10:10:49 am
oem is loads better.... sorry to say..

fantastic build though, you are a master  :rolleye:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: danishmkvgti on May 31, 2013, 10:44:12 am
When looking at the pictures of the engine after the new mounts i notice that it's tilted quite a lot backwards, have you had any considerations as to the function of the oilpickup? Hopefully you won't get oilstarvation  :confused:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on May 31, 2013, 10:50:39 am
When looking at the pictures of the engine after the new mounts i notice that it's tilted quite a lot backwards, have you had any considerations as to the function of the oilpickup? Hopefully you won't get oilstarvation  :confused:

The lower engine mount is not attached  :smiley:
It needs to be shortened and it needs to go up a bit. Because I'm using the MK4 lower mount and it comes in two pieces, I want to take the Arm piece and design it how I need it to be, than take it to be made on CNC (one strong piece) Just tired of welding  :innocent: 
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: DBILAS on June 07, 2013, 05:58:44 pm
beast
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on June 07, 2013, 10:28:38 pm
 :laugh:

Instead of CNC I decided to try the cheaper way  :P

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1992_zps01f057be.jpg&hash=fd48082bf9db1cb3b851838ab1d7327d679b60bd)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG1993_zps45b9f7d8.jpg&hash=832cfa9f40a100e53805ac6212db535af5401bd3)

a friend who welded this sad it would newer breack ...but we shall see  :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 16, 2013, 09:49:55 pm
Nothing much happening with the build :rolleyes: got some parts gathered

Greddy Profec Boost controller

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2086_zpsd2350f3e.jpg&hash=62cf860c33a53bfb5997db262cdcc115de9fa94f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2087_zps5d5f536b.jpg&hash=d116bbcd6898a6eb40159e8a12236a7ae2837c82)

the return pipe from the IC to the TB is a f63 but i decided to make an F70 one because the exit from the IC is F70, and in the future I plan on getting an F70 TB so...

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2085_zps9e37365d.jpg&hash=8b75e54e8ee17a3cc94657b0a22e23c01b80031a)

Siliconhoses parts


(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2F84049fe0-7902-483c-82c5-312ac7366fb3_zpsd85de5fc.jpg&hash=3d828da3a298feb03afcb48261337412e411eada) (http://s911.photobucket.com/user/golfrallye/media/84049fe0-7902-483c-82c5-312ac7366fb3_zpsd85de5fc.jpg.html)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2009_zpsa66d15b5.jpg&hash=4a637248c2d9b66ddc43a70a57508161ef478276)

I also ordered some parts from Samco that this firm did not produce

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2129_zpsfbf26de7.jpg&hash=09b85f0cb9cef04d01f8aa9b514d08b2a8428499)

and finally the clutch and the 38mm wastegate are here in my hands

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2130_zps1b637053.jpg&hash=2d17bf665cc1c998e53ce3b89368c3fb91e1571e)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2131_zpsb9b065b2.jpg&hash=c2f5ef72fefa0e71984b7c9958937c0666d65474)

and I cant believe the quality difference between Samco (blue) and SiliconHoses (black)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2133_zpsca328961.jpg&hash=a200097719d000adcd58e6c4a35f5f3f3da55dd8)

the pipe from the turbo to the IC fixed

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2134_1_1_zpsd712eed3.jpg&hash=5c17d9f46e72a113ca2b249e84726b7ee08666db)

and the thing bothering me for so long :banghead:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2137_zps48727448.jpg&hash=c884dbfd2da47024cd545842b248b0f10b4a45d1)

no room for the wastegate but i put in a smaller brake booster (golf mk5 R32) and now there is a bit more space.

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2138_zps7cf9ebbb.jpg&hash=2ac3fba72a7f9faa1c5fd61d2fb27eef8f4fa123)

but I still had to redo the manifold:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2147_zps9e585826.jpg&hash=c4c8ed9184b1d4be437ebcb499f3145c20716d9f)

and welded

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2152_zps5fe88eb6.jpg&hash=1c504d679208da5b7cfd9843de56cbe352ac6ee7)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2151_zps26b325c6.jpg&hash=2394e7d0499251da1caddacd32a2ab4492fbd5da)

and:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2155_zpse9e88325.jpg&hash=0911513477409aec9368edd8cb8e972019c000ac)

also bought parts for the scream pipe

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2150_zps9cb9da1f.jpg&hash=328bc87956471bc9466e1c2605d21b854e83333a)

so we'll see what happens  :jumpmove:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Pikey Motorsports on July 16, 2013, 09:52:05 pm
very nice mate looking good
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 16, 2013, 11:53:28 pm
very nice mate looking good
Thanks mate  :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Dannyboy88 on July 17, 2013, 08:08:58 am
Amazing work mate!  :congrats: how long before it will be ripping up the roads?  :evilgrin:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on July 17, 2013, 08:12:55 am
Amazing work mate!  :congrats: how long before it will be ripping up the roads?  :evilgrin:
Thanks mate  :happy2:
It could be be finished in a month or so but that would mean no summer holiday,and my wife living me  :rolleye:
I hope in the next two -three weeks we will start up the engine, but we'll see  :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: tandino on July 17, 2013, 08:12:30 pm
What a totally inspirational project you have there, absolutely amazing work :happy2:.
Can't wait to see this running!!

Cheers Pete
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on November 02, 2013, 08:07:29 am
The Rallye is at standstill picking up dust   :indifferent: but started gathering things I need to finally finish it,and start the engine  :driver:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2180_zps0d698ad2.jpg&hash=03a1e15aed6a019a0ae5675ce5f49e1a79e6186b)

and the fuel fittings arrived

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2650_zps8e4dcc69.jpg&hash=51d37b0490f08b1f9a271d7193df4737210d2766)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fac313%2Fgolfrallye%2FIMAG2652_zps2da45929.jpg&hash=8601a6dcbeac2664a92febeb86cdfb7ae673db1f)

sent the ECU off to Revo HQ to do a Immobilizer defeat and a stage 3 software. So as soon as I finish my daily car (the Audi A3) I'm starting on the Rallye  :jumping:  ...hoping it will be soon  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: xjay1337 on November 02, 2013, 08:57:34 am
This is a simply amazing build how come I have missed this until now..
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Joesoap on November 02, 2013, 11:23:30 am
Awesome build  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: aarondsg on November 09, 2013, 04:07:46 pm
Wow
This is definitely the best thread I have ever read
And only one I read 15pages worth!!
Excellent project and amazing progress keep up the good
Can not wait to see it finished
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Donx22 on November 10, 2013, 10:51:54 am
This project is so well thought through, if I was to go down other mk2 I would def go down the halidex route! Props to the quality of build on this!  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Edition_slim on November 10, 2013, 10:08:51 pm
Superb build and attention to detail  :happy2:
One day my Rallye itch will be scratched!
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on November 10, 2013, 11:00:43 pm
 :drinking:
Thanks guys for the  :love:
I hope that Summer 2014 will be a fun one  :driver:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: mk_boy85 on November 11, 2013, 11:20:07 pm
Hi just wondered how you got the gen 2 Haldex to work ?


Sent from my iPhone using Tapatalk (http://tapatalk.com/m?id=1)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: mk_boy85 on November 11, 2013, 11:48:28 pm
Phenomenal build btw


Sent from my iPhone using Tapatalk (http://tapatalk.com/m?id=1)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 5971danny on November 13, 2013, 05:30:49 pm
unbelievable jeff never seen anthing like it i could only wish to have your skills jedi master ha
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on November 13, 2013, 11:05:08 pm
Hi just wondered how you got the gen 2 Haldex to work ?


Sent from my iPhone using Tapatalk (http://tapatalk.com/m?id=1)

I guess you haven't read the thread from the start  :sad1:
I'm using a complete Golf MK5 wiring with a MK5 dash,heating,ABS...  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Lewis86 on November 19, 2013, 10:59:03 pm
jeeezzzz louise!!!!!!!  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Pikey Motorsports on November 20, 2013, 12:02:02 am
nice im considering the projec or hks evc hmmm
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on November 20, 2013, 07:58:05 am
nice im considering the projec or hks evc hmmm

The Profec is a nice looking piece of equipment  :drinking: hope it does the job  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: warby on November 25, 2013, 03:13:58 pm
nice im considering the projec or hks evc hmmm

I run a HKS EVC V in my 200sx, top piece of kit, according to my mapper the newer ones arent as good. Probably only bettered by the Apex'i avcr

The Profec is a nice looking piece of equipment  :drinking: hope it does the job  :happy2:
nice im considering the projec or hks evc hmmm

Profec B is very popular in jap circles as its relatively cheap and works well.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on October 10, 2014, 02:37:33 pm
Just want to say that this project is not dead...it has been postponed because of personal reasons. It needs a little more work but it will have to wait just a little bit longer  :sad1: ...but there will be updates ;)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: th3_f15t on October 10, 2014, 07:18:46 pm
This car will be one of the best mk2 Golf Rallye editions in the world when it's finished. Can't wait to see the end result! Wish you luck.
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Shoduchi on October 10, 2014, 07:58:16 pm
Amazing project! Another that I will follow with great interest. :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Scottymon on October 10, 2014, 08:00:41 pm
Great project! :happy2:

Wow, that first page should have a warning for those considering their mobile bandwidth :surprised: :grin:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on October 11, 2014, 10:53:21 am
This car will be one of the best mk2 Golf Rallye editions in the world when it's finished. Can't wait to see the end result! Wish you luck.
Thanks mate  :pomppomp:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: RBS on December 28, 2015, 02:30:19 am
One of the most epic builds of a Rallye! :congrats: :congrats: :congrats:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Golf2286 on January 04, 2016, 03:17:49 pm
Very nice car what bhp  you running g at?
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Daveyboy on January 05, 2016, 12:01:51 am
Unreal build but is it finished yet? I want to see the end product and see it go
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on January 07, 2016, 10:46:27 am
Thank you guys  :happy2: This project is at a standstill, not finished yet. This past year was really busy for me with a lot of up's and down's and didnt had time to work on it. But I haven't gave up on it  :laugh: 
I managed to finish mu Audi S3 project which needs some little finishing touches on it and then will update the S3 thread.
My regards to you all and wish you all a happy new year ...may it be a good one  :love: :party: :driver:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Daveyboy on January 07, 2016, 11:02:26 am
Is your S3 thread on here?
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on January 07, 2016, 11:16:32 am
Is your S3 thread on here?

Yep...here it is http://www.mk5golfgti.co.uk/forum/index.php/topic,55047.45.html (http://www.mk5golfgti.co.uk/forum/index.php/topic,55047.45.html)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on April 04, 2017, 10:50:20 am
Hi guys  :P
This project has had a step back in the past 3 years but that is about to change  :driver:
I sold some of the things that I had for my Rallye and used some of the stuff for my other project Audi S3 but here we go again!!!
The engine was sold but now I bought another one with a stock ko4 turbo so that will be my starting point. The plan is to get the car driving and I guess stage 2+ for starters and then I will see what comes next  :drinking:
I have started gathering parts and something that fills my heart the most are the new wheels from Compomotive !!!

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2FIMG-d809bea1d4b6524e309833d3adb70738-V_zpsetgra2qh.jpg&hash=6244a940d22a5fa4f0e0a24cd81b9eaa2a9b6750)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2FIMG-da845f37f3c3a15fda1a608516c9111d-V_zpskrnxaefc.jpg&hash=af4afdd6527fc88c4cf1bdb9abd169a820a3922a)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Pesky jones on April 04, 2017, 11:23:27 am
Sweet! Going to have a good read through later
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: OirishGTI on April 04, 2017, 12:24:25 pm
amazing build..respect! :rolleye:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: mkmg76 on April 04, 2017, 05:08:34 pm
I'm relatively new to this site so i've only just discovered this for the first time so I'm lucky that I didn't have to sit through the gaps in work!

I've just read this from start to finish and all I can say is it's great that you're back at it.

Please don't give up on this, it needs to be finished!!

I put an audi 2.0 K-Jet into a MK2 golf once myself and thought that was a lot of work.........................it was a service compared to this!

Keep it up......... :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on April 05, 2017, 11:51:59 am
Thank you guys for the support   :drinking: not giving up this time ... its to the end ... I hope  :happy2:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: ChrisGT on April 05, 2017, 10:48:14 pm
Awesome project, well done so far, looking forward to seeing more updates  :drinking:

Chris
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Pirelli_Reece on May 03, 2017, 07:15:36 pm
Great project, I love seeing stuff like this


Sent from my iPhone using Tapatalk
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on May 05, 2017, 08:26:43 am
Thank you guys  :happy2:
The new engine that I bought was from a wrecked car so I didn't noticed that one of the screw points where the engine holder mounts is broken. So I had to try and fix it somehow  :thinking:
Found this :
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2F340b4748-9273-4a25-a8d5-ed6af4accb3e_zpsfltinlbc.jpg&hash=703e34b53099e93005456f82d90023d325902b43)
found it here  :P
http://www.dieselgeek.com/Broken_2_0T_VW_Engine_Block_Fix_Bracket_p/vg-2.0t.htm (http://www.dieselgeek.com/Broken_2_0T_VW_Engine_Block_Fix_Bracket_p/vg-2.0t.htm)

And bought a HPFP and the balance shaft delete kit from VISmotorsport and some Stilen piping for the engine to breathe from USPmotorsport

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fgolfrallye%2Fgolf_rallye%2FIMG_20170502_202739_533_zpst39gtsdp.jpg&hash=6524db43e0374302ea70b1d74d8a289c0077154a)

didn't had much time to work on it but still waiting for parts and then I will get to it  :wink:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on September 05, 2017, 02:07:11 pm
This project is not dead but haven't been posting pics because of the IDIOTS of Photobucket  :fighting: I thought the thread should be deleted but I see that there is a way for the images to be returned ?
So i am asking anyone from the admins ... is that possible ?  :sad1:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Shoduchi on September 05, 2017, 05:10:29 pm
I use an add-on for Chrome that lets me see the Photobucket images like before called "Photobucket Hotlink Fix". 
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on September 06, 2017, 04:00:56 pm
I use an add-on for Chrome that lets me see the Photobucket images like before called "Photobucket Hotlink Fix".
It works  :happy2: :drinking: thank you  :notworthy:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on September 21, 2017, 10:19:56 am
A couple of days ago finally the intake arrived ( after 4 months of waiting and being lied by the manufacturer :confused: )

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fsk.uploads.im%2Ft%2FPUi6D.jpg&hash=34041634e70bd343902033cf831ec4e7cf64218c) (http://uploads.im/PUi6D.jpg)

and got back to work  :happy2: Got out the balance shaft assembly and installed the parts that I got from VIS Motorsport

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fsj.uploads.im%2Ft%2FSQc0L.jpg&hash=84d28347f063a250722608c0efde11a849e7753a) (http://uploads.im/SQc0L.jpg)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fsm.uploads.im%2Ft%2FLe4lf.jpg&hash=e3fd320eb00659a5c958098769a19dbfe93e7d53) (http://uploads.im/Le4lf.jpg)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fsk.uploads.im%2Ft%2F4gdZK.jpg&hash=b0919357dedbaced2c433663dd761d64240e0ff8) (http://uploads.im/4gdZK.jpg)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fsm.uploads.im%2Ft%2F52HKj.jpg&hash=859c9cf3d4863de8e91b016898b3d9c56e0ac325) (http://uploads.im/52HKj.jpg)

and the engine is in  :drinking:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fsj.uploads.im%2Ft%2Fd2qBu.jpg&hash=bf531e9ed34fd0e3bfade988fbc8a208b5690203) (http://uploads.im/d2qBu.jpg)

Soon more to come  :jumpmove:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: Pesky jones on September 22, 2017, 05:37:16 pm
Looking good! Are you going to be using meth in those ports  :driver:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on September 23, 2017, 03:17:03 pm
Yes that is the plan ... but that will be when I go Big Turbo,until then I wont be needing them. I have heard that they are useless as they are too close to the head but didn't pay much attention on that when installed  :thinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on September 23, 2017, 03:45:40 pm
I have been putting everything together just so I can remind my self what needed to be done or ordered  :thinking:
This is how it is now  :rolleye:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fsl.uploads.im%2Ft%2FsO4MK.jpg&hash=8bad7504f451762cc4cb7fbb4b729df4653460ea) (http://uploads.im/sO4MK.jpg)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on October 07, 2017, 07:16:51 am
Slowly collecting the parts that are needed to finish  :driver:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fsn.uploads.im%2Ft%2FolWTS.jpg&hash=a39114438d6a89b0a1dc7400ec10a05ceb1f1fbb) (http://uploads.im/olWTS.jpg)
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on December 20, 2019, 08:35:06 am
Hi guys I just wanted to let anyone interested in this build that it is still an on going build which was put on hold for a while but i have recently started it again and will be updating this thread as soon as i find a little spare time and as soon as i find a host for all the pictures  :happy2: :drinking:
Title: Re: Golf Rallye 2.0 TFSI + Haldex 2gen
Post by: 2fast4you on December 20, 2019, 10:38:51 pm
As i decided to get back at this build there were some parts sold some new so needed to decide in which way the build was going to be going. I sold mi southbend clutch and my CDL engine but now got another one and it was a complete with K04 turbo and I was thinking of keeping it with a stock turbo :innocent: but at the end decided to go big again. Other thing I will change is the gearbox. I'm probably going with the DSG DQ250, and that would be all   :happy2:

First thing I wanted to do is figure out the fueling system so I started with moving the fuel cell to the back of the car because in my country I have to have rear seats to be able to register the car and it's would be easier to fill up

(https://i.ibb.co/BNvNyCC/IMG-20191130-210049.jpg) (https://ibb.co/bJYJsKK)

So started with making a bracket that would hold in place the fuel cell

(https://i.ibb.co/fFDWj4s/IMG-20191130-210810.jpg) (https://ibb.co/sRW48yZ)

And this is the final product..

(https://i.ibb.co/GtYs3MB/IMG-20191130-220418.jpg) (https://ibb.co/s6x5J1k)

I haven't finished the lines and other stuff that are needed for the fueling because I need some parts that I will be ordering but for now I'm continuing my work with what I have ...

So out with the K04 and in with the manifold and the big one ...

(https://i.ibb.co/LSgm7K1/IMG-20191201-145015.jpg) (https://ibb.co/Y2dmsgh)

Did some pipe work earlier but I did it From An F70 tubing and I thought it was a bit overrated so did one from an f63 tubing ...


(https://i.ibb.co/7jwnPCf/IMG-20191214-164149-779.jpg) (https://ibb.co/pbtfcw7)

(https://i.ibb.co/Twx7dYv/IMG-20191214-164149-776.jpg) (https://ibb.co/mRV2gbD)

(https://i.ibb.co/kH5xkNC/IMG-20191220-225225.jpg) (https://ibb.co/0Dmc8Hb)

(https://i.ibb.co/WxjG5YV/IMG-20191220-225302.jpg) (https://ibb.co/X2MjLvY)

Also started on the intake

(https://i.ibb.co/wJfny1x/IMG-20191214-164149-777.jpg) (https://ibb.co/9w7xnjC)

changed the S3 injectors for the RS4 ones

(https://i.ibb.co/djS1DR6/IMG-778faa71043e88cdac0c9e8f068c93ce-V.jpg) (https://ibb.co/RY1ZcqP)

One of my biggest concerns was the rear drive axle because if I cut and weld it to size there is no one in my country that could balance it so I tried combining and found a solution. Front pice from an MK5 R32 and the back longer one from an MK1 Audi TT

(https://i.ibb.co/NWb9WQJ/IMG-20191214-164149-786.jpg) (https://ibb.co/KVS2VRf)

That's all for now but will keep you posted   :happy2: