MK5 Golf GTI

All Things Mk5 => Mk5 General Area => Topic started by: Hurdy on November 12, 2012, 11:47:08 am

Title: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: Hurdy on November 12, 2012, 11:47:08 am
I've been searching the web and there are several features etc on the benefits of reducing wheel weight, namely better performance and better handling.

Calculations vary wildly from 1kg saving on the wheel = 1.5kg from the body of the car all the way to 1kg saving on the wheel = 10kg saving on the body of the car.

I found a more accurate spreadsheet that calculated savings by different formulas that basically meant for my 5kg saving per wheel (20kg total) it was the equivalent of saving 84kg from the body of the car. This calculation took into account diameter of the wheel, mass (at both the outer limit+tyre), width etc and seems to comply with some other calculations that equate 1kg saving at the wheel is the equivalent of saving 4-4.5kg on the body of the car for acceleration purposes.

Other additional benefits are that reducing the wheel weight will put less stress on the suspension parts and as a result a better ride and less "crashyness". Also the wheels have a "gyroscopic effect" on the car's handling and so the lower the weight and the smaller the average diameter of the rotating mass, the easier it is to turn the wheels and as an effect the handling appears crisper.

Has anyone got any more sources of information that could be helpful?
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: gazon69 on November 12, 2012, 12:05:11 pm
Good thing i got my superleggeras then john  :wink:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: Hurdy on November 12, 2012, 12:41:57 pm
Good thing i got my superleggeras then john  :wink:

Yup, my new alloys should be here tomorrow :smiley:

Yours probably save around 5kg a corner over stock too :happy2:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: scopes on November 12, 2012, 12:46:04 pm
I was always made aware 1 kg on the outside = 5-8kg on the inside... You seem to be on the right track...
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: Hurdy on November 12, 2012, 05:39:04 pm
Well, when I had a passenger in the car at the pod my fastest time was 12.787. The fastest time without was 12.615, so if the calculations are correct I should be looking at around 0.15-0.17 off the 1/4 mile time with just lighter wheels :surprised:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: gazbutS3 on November 12, 2012, 05:42:16 pm
so the same/similar must apply to weight savings on brakes too, although its not all rotating mass :happy2:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: rich83 on November 12, 2012, 05:49:08 pm
so the same/similar must apply to weight savings on brakes too, although its not all rotating mass :happy2:

True... the weight of an R32 disc is the same as a wheel and tyre..... (... well... nearly  :signLOL: )
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: gazbutS3 on November 12, 2012, 05:51:54 pm
so the same/similar must apply to weight savings on brakes too, although its not all rotating mass :happy2:

True... the weight of an R32 disc is the same as a wheel and tyre..... (... well... nearly  :signLOL: )

can't be much in it :laugh:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: Hurdy on November 12, 2012, 06:54:43 pm
so the same/similar must apply to weight savings on brakes too, although its not all rotating mass :happy2:

A solid rotating disc will have a greater effect than the weight it saves, but due to the bulk of it's mass being nearer the centre of rotation it doesn't have as much overall effect as alloys which have the bulk of their weight at the rim. It is still all on the unsprung mass though and will make for better handling too. :smiley:

My god! I must have learned something to remember that :laugh:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: DaveB@Vagbremtechnic on November 12, 2012, 07:16:25 pm
Indeed

Peripheral weighting is a trick of gyroscope engineers, before laser ring gyros and Solid state accelerometers ....avionics engineers used to peripherally weight the small gyroscopes inside aircraft instruments to make them more gyroscopic for less weight...the technical term when a gyro is spinning is rigidity...

Precession is the phenomenomenon of any force acting on a rigid gyro at 90 degrees to the force applied, Caliper position is designed in to help,or hinder the ability of a wheel and tyre to turn in when braking.

Remember when you span a cycle wheel on your finger tip and it didn't fall off, remember trying to push it from the top say 12 oclock and it just spinning left and right.

Thing is looking at things in a complicated manner...simply remember unsprung weight is the scourge of performance and handling.

Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: rich83 on November 12, 2012, 07:21:17 pm
Indeed

Peripheral weighting is a trick of gyroscope engineers, before laser ring gyros and Solid state accelerometers ....avionics engineers used to peripherally weight the small gyroscopes inside aircraft instruments to make them more gyroscopic for less weight...the technical term when a gyro is spinning is rigidity...

Precession is the phenomenomenon of any force acting on a rigid gyro at 90 degrees to the force applied, Caliper position is designed in to help,or hinder the ability of a wheel and tyre to turn in when braking.

Remember when you span a cycle wheel on your finger tip and it didn't fall off, remember trying to push it from the top say 12 oclock and it just spinning left and right.

Thing is looking at things in a complicated manner...simply remember unsprung weight is the scourge of performance and handling.



I fully understand precession but how is caliper position relevant... front or back of the disc, what implications does it have?
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: gazbutS3 on November 12, 2012, 07:29:48 pm
Indeed

Peripheral weighting is a trick of gyroscope engineers, before laser ring gyros and Solid state accelerometers ....avionics engineers used to peripherally weight the small gyroscopes inside aircraft instruments to make them more gyroscopic for less weight...the technical term when a gyro is spinning is rigidity...

Precession is the phenomenomenon of any force acting on a rigid gyro at 90 degrees to the force applied, Caliper position is designed in to help,or hinder the ability of a wheel and tyre to turn in when braking.

Remember when you span a cycle wheel on your finger tip and it didn't fall off, remember trying to push it from the top say 12 oclock and it just spinning left and right.

Thing is looking at things in a complicated manner...simply remember unsprung weight is the scourge of performance and handling.



ah your bringing back my college days, the 3 finger rule, or was that something else  :laugh:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: rich83 on November 12, 2012, 07:36:48 pm
LOL....left hand rule.... feels like someone else is working it out!  :signLOL:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: DaveB@Vagbremtechnic on November 12, 2012, 07:53:33 pm
Indeed

Peripheral weighting is a trick of gyroscope engineers, before laser ring gyros and Solid state accelerometers ....avionics engineers used to peripherally weight the small gyroscopes inside aircraft instruments to make them more gyroscopic for less weight...the technical term when a gyro is spinning is rigidity...

Precession is the phenomenomenon of any force acting on a rigid gyro at 90 degrees to the force applied, Caliper position is designed in to help,or hinder the ability of a wheel and tyre to turn in when braking.

Remember when you span a cycle wheel on your finger tip and it didn't fall off, remember trying to push it from the top say 12 oclock and it just spinning left and right.

Thing is looking at things in a complicated manner...simply remember unsprung weight is the scourge of performance and handling.



I fully understand precession but how is caliper position relevant... front or back of the disc, what implications does it have?

If you look at some Porsches Rich they have the Caliper at 10.30 o clock instead of 3 o'clock or 9, it's a handling tuning thing. It's more prevalent on bikes where caliper position is pretty much always on the vertical or near the forks
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: gazbutS3 on November 12, 2012, 08:11:46 pm
LOL....left hand rule.... feels like someone else is working it out!  :signLOL:

thats the rascal, the 3 finger rule was in the student union lol
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: geordie56 on November 12, 2012, 09:39:16 pm
Get the TT arms, track rod ends and hubs John along with the td's, all together as a whole you will notice a hell of a   :happy2:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: the bruce on November 12, 2012, 09:44:24 pm
http://www.e90post.com/forums/showthread.php?t=243069

http://www.zerotohundred.com/newforums/car-talk/21942-how-heavy-are-your-wheels.html

http://www.wheelweights.net/

http://www.a4-freunde.com/forum/showthread.php?106650-Reifengewichte

For those of us who are able to read German:

http://www.ucke.de/christian/physik/medprakt/Traegheit.PDF


To keep it simple:

acceleration/deceleration factor:

brake disc: ~ 2
rim:  4 - 5
tyre:  ~ 7

Of course reducing all unsprung weight (wheels, suspension arms, spindles, brake discs and calipers,
half of drive shafts, springs and dampers) helps traction and ride comfort and reduces suspension wear.
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: Top Cat on November 12, 2012, 09:52:01 pm
Good thing i got my superleggeras then john  :wink:

Yup, my new alloys should be here tomorrow :smiley:

Yours probably save around 5kg a corner over stock too :happy2:

Cant add anything to your quest for knowledge, but i bet my wheels are lighter than yours.  :P

5.65 kg (front) and 7.75 kg (rear).  production wheels too, non of this aftermarket stuff.  :innocent:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: keano on November 12, 2012, 10:45:24 pm
Good thing i got my superleggeras then john  :wink:

Yup, my new alloys should be here tomorrow :smiley:

Yours probably save around 5kg a corner over stock too :happy2:

Cant add anything to your quest for knowledge, but i bet my wheels are lighter than yours.  :P



 :grin: :grin: :grin:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: Hurdy on November 12, 2012, 11:15:45 pm
Good thing i got my superleggeras then john  :wink:

Yup, my new alloys should be here tomorrow :smiley:

Yours probably save around 5kg a corner over stock too :happy2:

Cant add anything to your quest for knowledge, but i bet my wheels are lighter than yours.  :P

5.65 kg (front) and 7.75 kg (rear).  production wheels too, non of this aftermarket stuff.  :innocent:

Yes, but if you had a proper sized car........... :P

I read the list of lightweight bits you have on your Exige ....and it is impressive. :love:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: RedRobin on November 12, 2012, 11:23:34 pm
.
Hmm.... Saving 3 kg per wheel and saving 5 kg per front brake = I must be doing something right.
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: Beddie on November 12, 2012, 11:23:55 pm
Good thing i got my superleggeras then john  :wink:

Yup, my new alloys should be here tomorrow :smiley:

Yours probably save around 5kg a corner over stock too :happy2:

Cant add anything to your quest for knowledge, but i bet my wheels are lighter than yours.  :P

5.65 kg (front) and 7.75 kg (rear).  production wheels too, non of this aftermarket stuff.  :innocent:

Yes, but if you had a proper sized car........... :P

I read the list of lightweight bits you have on your Exige ....and it is impressive. :love:

Trouble is, any weight saving is cancelled out by having to buy another car for the other foot... :grin: :laugh:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: rich83 on November 13, 2012, 12:14:31 am
 :signLOL: :signLOL:
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: Janner_Sy on November 13, 2012, 09:16:46 am
John do you remember the weight saving the TD1.2 alloys gave over the stock 17" polo rims?
Title: Re: Reducing the rotational unsprung mass - wheel weight reduction benefits
Post by: Hurdy on November 13, 2012, 12:20:56 pm
John do you remember the weight saving the TD1.2 alloys gave over the stock 17" polo rims?

I think it was around 2.7kg, but I'll have to check :happy2: