MK5 Golf GTI

All Things Mk5 => Modifications & Technical Area => Performance Modifications => Topic started by: Trekmeister on April 09, 2013, 09:26:20 pm

Title: Milltek on a diesel
Post by: Trekmeister on April 09, 2013, 09:26:20 pm
What sort of performance gain would a milltek decat make on a stage 1 diesel  and would a full milltek improve the performance further?
Would the map need tweaking for best gain and does less back pressure have any negative effects on the turbo?
Title: Re: Milltek on a diesel
Post by: DFish on April 09, 2013, 09:30:12 pm
Full system would be the best option, depends on how deep the pockets are. Quicker spool-up due to having no blockages in the system.

I would have the map at least checked over to make sure everything was ok though.

Fish
Title: Re: Re: Milltek on a diesel
Post by: jason_rmh on April 09, 2013, 10:33:06 pm
Ive got full system with decat and panel filter on my tdi.  As already said, turbo spools much easier / quicker.

Also worth doing with a remap to get the best out if it.

Jas
Title: Re: Milltek on a diesel
Post by: AndrewJB on April 11, 2013, 08:33:06 pm
i ran a complete straight through on my PD170, and when i say straight through i mean straight through, Milltek DPF Delete downpipe and then a pipe from there to back, No boxes at all
Title: Re: Milltek on a diesel
Post by: xjay1337 on April 11, 2013, 09:04:10 pm
Trust me on this as I have done it.

Cat Back - no appreciable difference, it will sound nicer and that's about it. It may spool very slightly faster but not enough to notice unless you were eagle-eyeing your boost gauge.

Turbo back - The cat is the most restrictive part of the exhaust system on a TDI - So it would be the best way. Removing the cat without mapping the engine accordingly can cause problems, not only will you get an error light but depending on your particular car you can encounter boost creep, which is where the car cannot control the boost it is producing, because it's expecting a certain amount of resistance but getting far less. This can push your car into limp mode at high speeds.

If you want actual performance increase then get a turbo back with an EGR delete (as this is going to be the best part getting quality clean soot-free air into your engine) and have it mapped at the same time.

On a standard car you would notice little to no difference from changing an exhaust alone.
Title: Re: Milltek on a diesel
Post by: Jimbo_h on April 11, 2013, 09:16:50 pm
As Andrew said above, get a de-dpf downpipe plus remap to get best performance results. Exhaust will give minimal performance gains but it will sound nice (go non-res, straight through it bloody noisy for daily use). The remap is key because as jay said, you'll get problems pretty much straight away if u don't. Oh and make sure your map is from a reputable tuner
Title: Re: Milltek on a diesel
Post by: AndrewJB on April 11, 2013, 09:23:48 pm
My PD170 set up was

Milltek DPF Delete downpipe, 3" Pipe from downpipe to back, EGR Delete, Shark Stage 2/ Stage2+ mapping
Title: Re: Milltek on a diesel
Post by: xjay1337 on April 11, 2013, 10:04:31 pm
Jimbo, noise is a matter of ones own hearing. My car is non res (straight through from Turbo) and is LOUD. But from inside as the noise is a) all the way at the back of the car and b) pointing away from you, it's actually relatively quiet on the inside considering the noise from the outside.

I've found that diesels with silencers actually don't sound of anything much at all. Have a listen around on youtube for different sounds and go from there as to what you want...

 :driver: :rolleye: :congrats: :popcornsoda: :popcornsoda:
Title: Re: Milltek on a diesel
Post by: Andy on April 11, 2013, 10:28:51 pm
i  have a milltek non res and the sound in side is additive and on  the  motor way is quite as oem
 
Title: Re: Milltek on a diesel
Post by: Matto on April 11, 2013, 10:38:25 pm
I will be able to give you my two-penneth after saturday. I will be having the Darkside DPF delete pipe fitted plus non res Milltek. From what I have heard and what Maxitrol says, the noise is addictive and I cannot wait  :driver:
Title: Re: Milltek on a diesel
Post by: AndrewJB on April 12, 2013, 03:23:40 am
I found DPF Delete pipe + Milltek Non-Res was a little to quiet for my liking (i didn't want chav sounding but wanted louder)

Hence why i asked scorpion to make me a pipe with no boxes at all (Milltek has a big suitcase rear box)

i think if i was asking scorpion again i would ask for 2.75" instead of 3" and also tell them to fit a fake box (box with a pipe welded through it so it looks like it had a box) because the exhaust was super loud, think Scania V8 truck with box-less pipes, it was that loud that when i went past Scania's they used to flash there lights (Most Scania owners are into modifying their trucks)
Title: Re: Milltek on a diesel
Post by: DFish on April 12, 2013, 10:42:01 am
Looks like the OP has a GTI 140, which from memory wouldn't have a DPF. Might be wrong though.

Trek, where in the country are you? Maybe meet up with someone with a complete system to hear what the noise is like.

Fish
Title: Re: Milltek on a diesel
Post by: Jimbo_h on April 12, 2013, 11:08:36 am
Jimbo, noise is a matter of ones own hearing. My car is non res (straight through from Turbo) and is LOUD. But from inside as the noise is a) all the way at the back of the car and b) pointing away from you, it's actually relatively quiet on the inside considering the noise from the outside.

I've found that diesels with silencers actually don't sound of anything much at all. Have a listen around on youtube for different sounds and go from there as to what you want...

 :driver: :rolleye: :congrats: :popcornsoda: :popcornsoda:

Well it sounds like your straight through is a little different to Andrews old scorpion unit (who made yours jay?). I went for a blast around with him in his and it was as he said,  "think Scania V8 truck with box-less pipes" haha. I ended up going for a non-res scorpion with most of the sound deadening material removed from the back box. Not too loud but loud enough to know its not standard.got some pics somewhere if anyone's interested?
Title: Re: Milltek on a diesel
Post by: xjay1337 on April 12, 2013, 11:32:38 am
Non resonated should be a straight through. A resonated would have additional boxes.
I have a Darkside/Piper hybrid exhaust system. Cat-back section is Piper and the turbo back to cat-back pipe is Darkside, although when it comes to noise that makes little difference.  :popcornsoda:

140s don't have DPFs so nothing to worry about.. do an EGR delete with turbo back system, straight through and it'll be loud from the outside but from the inside it will not be annoying at all.. I do loads of miles and I find mine fine. If you wanted to quieten down the external noise a bit if you put a small rear silencer on that should take the edge off the noise at idle and low speed driving.

How mine sounds.


Title: Re: Milltek on a diesel
Post by: Jimbo_h on April 12, 2013, 11:58:34 am
Errrmmm non-res has 1 rear box, resonated has 2 and straight through has none
I know this link is for a mkVI but same applies

http://www.vwtuningmag.com/milltek-performance-exhaust-for-the-golf-mkvi-gti/ (http://www.vwtuningmag.com/milltek-performance-exhaust-for-the-golf-mkvi-gti/)

Nice sounding exhaust though :happy2:
Title: Re: Milltek on a diesel
Post by: xjay1337 on April 12, 2013, 12:13:37 pm
I guess it depends on the manufacturer and application. As diesels are quieter naturally they tend (again depending on manufacturer) to come with only one silencer or no silencers at all. :happy2:
Title: Re: Milltek on a diesel
Post by: Andy on April 12, 2013, 12:47:22 pm
Errrmmm non-res has 1 rear box, resonated has 2 and straight through has none
I know this link is for a mkVI but same applies

http://www.vwtuningmag.com/milltek-performance-exhaust-for-the-golf-mkvi-gti/ (http://www.vwtuningmag.com/milltek-performance-exhaust-for-the-golf-mkvi-gti/)

Nice sounding exhaust though :happy2:
thats the system is the one on mine--if you life near me i could take you out in mine
Title: Re: Re: Re: Milltek on a diesel
Post by: Trekmeister on April 12, 2013, 01:03:09 pm
Errrmmm non-res has 1 rear box, resonated has 2 and straight through has none
I know this link is for a mkVI but same applies

http://www.vwtuningmag.com/milltek-performance-exhaust-for-the-golf-mkvi-gti/ (http://www.vwtuningmag.com/milltek-performance-exhaust-for-the-golf-mkvi-gti/)

Nice sounding exhaust though :happy2:
thats the system is the one on mine--if you life near me i could take you out in mine
Im about 20 miles from you, I'll arrange to meet up in a week or two. Thats if your not cruising in  an R32 ;)
Title: Re: Milltek on a diesel
Post by: Andy on April 12, 2013, 07:10:41 pm
still not sure as every time i drive mine i don't want to sell it :grin:Where are you from Paul;glad to take you out in mine
Title: Re: Re: Re: Milltek on a diesel
Post by: Trekmeister on April 12, 2013, 07:27:58 pm
still not sure as every time i drive mine i don't want to sell it :grin:Where are you from Paul;glad to take you out in mine
Just outside Darlington Andy. I'm the same, I was thinking about getting a 320D but cant seem to part with the golf.
Title: Re: Milltek on a diesel
Post by: Andy on April 12, 2013, 08:10:04 pm
still not sure as every time i drive mine i don't want to sell it :grin:Where are you from Paul;glad to take you out in minek
Just outside Darlington Andy. I'm the same, I was thinking about getting a 320D but cant seem to part with the golf.
Didn't realise you only lived near Darlington-give me a shout when you want to meet up..Get joined up on the vag car forum and holds some excellent meets with over 100 at the last one
Title: Re: Milltek on a diesel
Post by: AndrewJB on April 12, 2013, 09:51:29 pm
I see this all the time people claiming to have "Straight through" systems but infact they have a backbox still

Here's my PD170 with No boxes at all, and when i say no boxes i mean no boxes, basically a pipe from turbo to back







Its really hard to catch on camera just how "boomy" it was, at first i loved it, but after a few weeks it got annoying as a daily driver
Title: Re: Milltek on a diesel
Post by: xjay1337 on April 13, 2013, 12:06:47 am
If someone has a "straight through" then by definition it has no boxes surely?

As mentioned before it depends on the car, the owner and what they like. Mine has a strange resonation just under 2000rpm but as I am never at that exact revs for a long period of time it is not a bother to me.

Under normal driving conditions while it's very loud outside the car, inside it's actually relatively quiet, especially on an open road. However yes from outside or houses then people are probably making threads on forums on the internet complaining about it.

I've done several 3+ hour drives with the exhaust on mine (since the turbo upgrade) and never once have I yet felt it was annoying. At 80mph on cruise it's hardly any quieter than normal until you open it up..
Title: Re: Milltek on a diesel
Post by: AndrewJB on April 13, 2013, 08:07:40 am
Yeh most people claim to have straight through but what they have is a backbox still  :signLOL:


Mine just annoyed me going to work at 5am, on motorway etc it was very loud but i didnt mind it was funny all the wagon drivers flashing me with the noise and black smoke... but we all grow up and get Stage2+ 2.0TFSI's  :grin:
Title: Re: Milltek on a diesel
Post by: xjay1337 on April 13, 2013, 09:51:10 am
Haha, no smoke no poke as they say! A lot of how it sounds can be down to the turbo as well, in addition to injector duration settings which can give a very aggressive tone.
Title: Re: Milltek on a diesel
Post by: AndrewJB on April 13, 2013, 09:53:57 am
The PD170 was different to the other PD engine's it didnt have the turbo pidgeon noise and was louder
Title: Re: Milltek on a diesel
Post by: xjay1337 on April 13, 2013, 11:45:37 am
Because it had a later gen of VNT turbo  :happy2: