MK5 Golf GTI
General => New Member Intro's => Topic started by: fenix on June 03, 2013, 07:10:59 pm
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Hi Guys,
I don't own a MK5 Golf but do have a few other VW's I have a MK1 Jetta, A Mk2 Jetta and a Passat TDI for smoking round in. I have a TFSi Going into my MK1 Jetta with a GT3076 and Full Haldex system so it should be fun. It is Coming along really well. I need to get my posts up now so that I can post in the for sale section. As i Bought an APR GT3071 turbo kit that I don't need as I've gone bigger turbo and BSH tubular manifold that we cut and flipped 180 to fit the big turbo in. I worked out better to bespoke build a kit to the car than chop up a kit that was made for a MK5.
So thats a little about me.
Hi Guys,.
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Hello mate and welcome to the forum.
The Jetta sounds and interesting project indeed. :happy2:
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Thanks, We have over 400 hours in it so far and have quite a way to go.
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So far we have,
IE Rods,
BHS Manifold modified,
GT3076 Turbo,
Tial 44mm Wastegate,
Full Haldex,
Custom Driveshafts,
Corsa Electric power steering,
MK2 Golf Syncro Tunnel,
Custom Fuel Cell,
Custom fuel filler,
TT 5 speed gearbox with Pelequin diff,
Custom Down pipe and exhaust,
Custom Engine mounts,
AUtotech HPFP,
Spec stage 3+ clutch
Arp fixings throughout.
And more to come. :jumpmove:
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400 hours?? You need to spend more time drinking :happy2:
On a serious note mate will be a serious stealth mobile when it is complete looking forward to seeing this done.
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Ill post up a build thread if anyone is interested.
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Hi and welcome
sent using my own fingers
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Ill post up a build thread if anyone is interested.
Definitely
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Most people cut the scuttle out to smooth there bay , You HAVE to for that massive Turbo!
Cant wait to see more progress on this , finally a real build where its not just swapping nice shiny parts to more nice new shiny parts!
Grinders and welders FTW!
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There has been lots of welding for sure, there was the syncro golf floor swap to get the high transition tunnel in. The syncro rear axle to put in and mount plus scrapping the syncro rear diff and welding in a cradle to take the TT rear haldex unit. Cutting the bulkhead and fitting the recess for the turbo. All the driveshafts had to be welded. Ill put some pictures up later. Should I put them here or is there a separate area for builds?
Thanks for the interest.
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Sounds very tasty to me, get some pics up of the beautys :happy2:Wish my turbo could swallow up a coke can!
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Pictures coming in a mo!
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Corsa B electric power steering.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi15.photobucket.com%2Falbums%2Fa362%2Fswampdub%2FIMG_4472_zps1fb851dd.jpg&hash=ed23190f56cfb12928cc64c5f37c18e0a721de69) (http://s15.photobucket.com/user/swampdub/media/IMG_4472_zps1fb851dd.jpg.html)
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi15.photobucket.com%2Falbums%2Fa362%2Fswampdub%2FIMG_4466_zpsca4e1c6c.jpg&hash=4ee373d47b608189db9efec5242af47a4ce7fd13) (http://s15.photobucket.com/user/swampdub/media/IMG_4466_zpsca4e1c6c.jpg.html)
The Raw ingredients.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi15.photobucket.com%2Falbums%2Fa362%2Fswampdub%2FIMG_4447_zps9002ad69.jpg&hash=785ed7ba61d17b345685bbf547e92d2009cc1da3) (http://s15.photobucket.com/user/swampdub/media/IMG_4447_zps9002ad69.jpg.html)
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The Donor Car.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi15.photobucket.com%2Falbums%2Fa362%2Fswampdub%2FP1050939_zps61b1f497.jpg&hash=c26c6d42ad2cc0f2e9933d21667b252c59e02acb) (http://s15.photobucket.com/user/swampdub/media/P1050939_zps61b1f497.jpg.html)
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IE Rods installed.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_1829_zps55077f28.jpg&hash=b3ac73108bf64b7273f1c44f8bb100fedb48ac40)
All the harmonic balance weights if you have never seen them.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_1834_zps5b698e1a.jpg&hash=49899c68afa790c904938ad95792758ad7570581)
The manifold mounted as BHS intended.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2Fengine010_zps2539fced.jpg&hash=beaccb2a420849222fa53cd15058ce115f921025)
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The Scuttle tray.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050328_zps95dd9919.jpg&hash=0521c0256c3aff146fbcb032ade32a04a2ad5a7f)
Removerd,
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050331_zps93cdab19.jpg&hash=9101d93aada4c896cba40f2ba2b603f2d71e1d6b)
HPFP Autotech, Not ARP as I mistakenly stated earlier.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050374_zpsc248d199.jpg&hash=8bd8fc630e0ede303acfa55c9d84704f3adb1d1d)
Home Made up-rated Engine fuel line.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050378.jpg&hash=7f6533115e49f5910cc970d298204df3a6bb58a7)
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Fabricated gearbox mount.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_2993_zpsb742260c.jpg&hash=8838293fdaf9c862f5591733a12b0a1c75008604)
Upper fabricated Gear box mount.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_3213_zpsd21e7fb3.jpg&hash=cd9e8e80bb657f12e8cdd8be370be20b4afdd7d2)
Yes that is a £1200 manifold with a hacksaw through it.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_3235_zpsc26edf19.jpg&hash=92ae637a3ca7038ebc441b0a03520d268354b60f)
In Two! We must be mad.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_3255_zps138caa81.jpg&hash=f754cb4c229c557038c4e74bdca982b52deee3fa)
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First cut in the chassis for the Prop.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050514_zpsbeae68e4.jpg&hash=2ef17079e0489ace935321111c1591c91a0605fb)
Manifold flipped 180.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050516_zpse64a76bc.jpg&hash=1cbbd805bc66aac944ec7da279ee10cee15299ae)
Mocked up with the turbo on.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050523_zpsedc55c95.jpg&hash=1241853ad00e89de18ff9b5862c994c0a681d847)
Getting Idea for the down pipe.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050633_zpsddc790e6.jpg&hash=f69248962c626b711d6fc63f006810c9eecf8867)
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Cutting the recess to fit the turbo!
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050634_zps5d189afd.jpg&hash=6d2f9b6b5132fd9206fa794388a13e416fa019f7)
Piece removed
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050637_zps5e4741e5.jpg&hash=ea29ae4031424247649b36953ef620556c45a15a)
Recess fabricated.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050653_zpsb2cb0b39.jpg&hash=f492d5d38044c2712c062bcf6ddda82c30e72874)
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(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050659_zps74f29a0c.jpg&hash=0b717afdb90c6b71fe43f673529a77677e11c5cb)
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050662_zpsbb6cb321.jpg&hash=2074acd454919a8f88c4140fd815f56f102f404b)
Mocked up again.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050667_zps5a164a1b.jpg&hash=3d10d0a1bbf923b47251ce7ce96e658d17d798d1)
Re routing the Wastegate for easy access when its all in. Incase we need to change springs and seals.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050691_zpsf6481eed.jpg&hash=c3c3bece8efb4ef9b25bc5f9c925c94a9971e59c)
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(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050730_zpsbc331900.jpg&hash=2232a003be937afac4d50707f3b0a2a9c1852172)
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050738_zpse4613ce0.jpg&hash=57a50d333743bc4dd4142017eda0293c5058f5e6)
There it is Flipped 180 and wastage completely re routed.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_3440_zpsc185d970.jpg&hash=0906b1f8f4973150235f9d46d3042cf42e87a5fd)
Mounted in the car.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_3448_zps6e7cbb72.jpg&hash=d0e5e827be000ee700cafeb695486f1673257716)
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(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_3451_zpsce38dd38.jpg&hash=dee9acf60f41e71109576e37820f8602ea0b41cd)
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_3453_zps4b9bd72b.jpg&hash=eedad0cf965a7f2830b706bd9873b792ee6b9f36)
Rear beam removed from the syncro.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1050964_zps7f534526.jpg&hash=b89d32cf4c3ea39830d7bb231ec820741f2b2038)
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Donor Tunnel.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_4090_zps0822f7d6.jpg&hash=6fa99978b10f1df8695991f59e35fc25c167b244)
Floor removed
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_4168_zps5799d39c.jpg&hash=0e306a12980c08ed312025aca2072d34db4bc820)
New tunnel tacked in.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_4179_zpsca1abc91.jpg&hash=30ac0f5ec896547d4f6ad82f5ca9b3dec143d7d9)
Mocked up for gear lever position.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_4189_zps491cd79a.jpg&hash=30a38d724e8e9c7e8f038517a625475a6015dce0)
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welding in the tunnel 360 in and out.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1060214_zps1874affb.jpg&hash=465f3711a0167b6f0adf064d82b68455c4e4d5cf)
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1060267_zps7a6c531d.jpg&hash=9749d989187891d0dc39cf433347bd23eae1bd92)
A look at how the new beam measures up.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1060367_zps2f703d45.jpg&hash=7bba919ac26f3045b006698b839fc6565d1d9800)
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Wheel well had to go.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1060384_zps5f356dd8.jpg&hash=fd689d925e377bb13dfb72561f5670ff00159680)
A view down the tunnel.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FIMG_4370_zps1a3751f2.jpg&hash=9d91f80070bca49eba9e791bf34807157e00131a)
New axle mount.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000077_zps370f2469.jpg&hash=56c48f6cf276bb96dce2acfc0f9552920c647e19)
In place,
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000089_zps8f15a317.jpg&hash=2ecd0b440bc631719dc4111ec434018fe22c4375)
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Rear beam bolted up.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000096_zps06addc04.jpg&hash=7f1f9d4ff9c33a2efb5e5a97667e9de8b4dfa59b)
Syncro Diff removed ready for haldex unit.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000137_zps4b301528.jpg&hash=9dc5ea3b9f9da25739009f5a82058379e8ac8389)
Haldex offered up.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000141_zpsca59ae84.jpg&hash=c2daa1daa693f40e78877a6d4b7ca4117f529db3)
New cradle tacked on.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000143_zps9ce131ad.jpg&hash=1e5532a5aca546137d203e7ed9c0f538ae058d16)
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Better view down the tunnel.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000148_zps5a62a91d.jpg&hash=9886a2b078e5450240568fd364c4eb76912e2e6c)
Haldex in place.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000164_zpsb9820c79.jpg&hash=8eb1013822f8b3dea94df1e33a9a8f5f8bd79936)
Axle and diff all bolted up properly.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000167_zps7af7e463.jpg&hash=d1defaf1fcf10c7a287a683386d99c3ad68a2639)
Fuel cell.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000169_zpsf5c7c823.jpg&hash=3016e8779e43eb50d7b4b5a65a9bda12defd991a)
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Bare view of the floor with axle mounts in place.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000197_zps6adabd8c.jpg&hash=b5beb4f1fe58ffc485aa4392171124b0bbd98dd6)
Tank mocked in.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000200_zps4cf2d306.jpg&hash=9940518c80f364066c6de3eaf1e06a5254b210dc)
Diff mount made.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000241_zpsf1686a21.jpg&hash=1eaa158d720b01b5d9a32c0763fdfc7982cb38b2)
Floor bar made and welded in.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000245_zps2ea8b56e.jpg&hash=379a4b92ef93aeb99982a41410f732b5311b5b91)
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Wheel well flipped and shortened.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000257_zpsf589f782.jpg&hash=f7c069c9747102b015acd5f39d1c2d37eb32b5a8)
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000431_zpse0dbb76f.jpg&hash=2dac676b2c455011eb9a6451e28c0150ee07e43c)
Tank bolted in.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000577_zps1fc98aa9.jpg&hash=7ed7cf6c1a65ce883164aec32f11a75a3021c4f2)
Filler hole made in top of the tank.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000686_zps46d5f93c.jpg&hash=1b689b6e9c0207c340904d1b07d1aa4eaecce341)
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Stainless filler to go from original filler hole on the mk1 to the cell. No fuss at the petro station for me.
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000688_zps12bdada1.jpg&hash=d3b70eb333a924f16f26b4afe892b5eb8c2bec7e)
(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fswampdub%2FMK1_Jetta_Build%2FP1000692_zps3f78672d.jpg&hash=9c6e668d38f31f8ba40e88820764ef58fe65153c)
Thats the highlights for now, I hope to chip away at this in the next year or so. Hope you like it. I cant wait to get it on the road it seems a lifetime and a fortune away. Its getting there.
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Awesome thread :congrats:
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Thats is some serious work mate. Well done and i hope we can see the finished result.. :congrats:
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nice
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Thank fook i have unlimited data :grin: :grin:
Seriously though good build there mate :happy2:
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that is looking like a serious build keep up the good work . when are you hoping to have it up and runing etc ?
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Its on going as you can guess. We hope to plough on with it after show season.