MK5 Golf GTI

Forum Market Place & Useful Links => Traders Showcase => Topic started by: Powervalve Nige on June 12, 2014, 03:05:07 pm

Title: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on June 12, 2014, 03:05:07 pm
Images of a recent cat back install on a MK5 Gti with the R32 rear bumper conversion...

Dismantling the OEM system

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0528_zpscfd810b0.jpg&hash=bc506dd7a4cf1c2e787c7fb837e3fc1fa10a738e)

OEM Rear bumper removed

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0530_zps8cbebec5.jpg&hash=0ba32b220bd6c6d7c21d3b1405a572369fc5b0b6)

New R32 style bumper fitted

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0531_zpsfba61924.jpg&hash=7feedc2221d12df18764c0178c289f5ab7d05ec0)

Front silencer fitted with step down connector enabling the BCS system to mate to the OEM Down pipe. Removal of the step down connector will allow the system to maintain a continuous 76mm diameter when fitting the BCS down pipe and 200 cell cat resulting in a full 76mm turbo back system

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0542_zpsbe01c562.jpg&hash=d467ba2b83b8be9ce11856aa95959f90ecbcb3c2)

Cat back system installed

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0557_zps682cc96f.jpg&hash=8415f5116885ce8dce48d5ebf352bd60cc929f31)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0554_zps2a28db71.jpg&hash=0d0c293aa486b966605964c95442823141f8add2)

Comparison images showing OEM system alongside the BCS system - final image shows the two trim styles available for the R32 conversion including the ceramic black coated option.

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0541_zpsf1ac9e54.jpg&hash=458767e98b71e7ec6a628ed53d35991e8a0d23be)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0538_zpsebaf69c6.jpg&hash=20fa77c741a155c07d08eb6da24a1b89a82057e5)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0535_zps1df2d0cb.jpg&hash=edf7f77db1beeba230d1779cf2e21b6423154aa8)

Thanks for looking

Nige
BCS Automotive Limited
www.powervalve.co.uk


Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: arris on June 12, 2014, 03:12:48 pm
Very nice.

Ali of here has one of your turbo back r32 exhausts and after seeing/hearing it at weekend is really nice piece of kit!

Will be contacting you for a cat back when I can find a suitable bumper!
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on June 12, 2014, 04:10:11 pm
No problem - please make sure it's a VW bumper as the aftermarket ones do not fit correctly.
Cheers
Nige
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: th3_f15t on June 13, 2014, 11:27:02 am
I e-mailed off for a quote on something like this the other day, waiting to hear back from you. I was tempted before, now you're just being evil... :P
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on June 13, 2014, 04:26:30 pm
Sorry did'nt get that from you...
Please call 01744 610244
Cheers
Nige

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FEd30%2FBCSFullTBESportsSystemb_zps253efe8c.jpg&hash=f95f9904cfde9d4d4d93ff873284d81fb28a3919)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi66.photobucket.com%2Falbums%2Fh269%2Fnigeblueflame%2FVW%2FEd30%2FBCSFullTBESportsSystemn_zpsa68421ac.jpg&hash=85e0b66f06735e7c680b7bf45426672d3781918f) (http://s66.photobucket.com/user/nigeblueflame/media/VW/Ed30/BCSFullTBESportsSystemn_zpsa68421ac.jpg.html)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi66.photobucket.com%2Falbums%2Fh269%2Fnigeblueflame%2FVW%2FEd30%2FBCSFullTBESportsSystemp_zps4c93430b.jpg&hash=89c454a2e2b9da0437602dfb5e826545c3a0c802) (http://s66.photobucket.com/user/nigeblueflame/media/VW/Ed30/BCSFullTBESportsSystemp_zps4c93430b.jpg.html)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi66.photobucket.com%2Falbums%2Fh269%2Fnigeblueflame%2FVW%2FEd30%2FBCSFullTBESportsSystemr_zps4b36fe14.jpg&hash=0e466bd0fe7514ecf355e5425f11865e903ef851) (http://s66.photobucket.com/user/nigeblueflame/media/VW/Ed30/BCSFullTBESportsSystemr_zps4b36fe14.jpg.html)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FEd30%2FBCSFullTBESportsSystemv_zpsee308437.jpg&hash=05dc8802053cb0a89e7318a228c3a726ea100080)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi66.photobucket.com%2Falbums%2Fh269%2Fnigeblueflame%2FVW%2FEd30%2FBCSFullTBESportsSystemx_zps3ac1f81d.jpg&hash=b781012d0bab60049472ddc8c2af1de4e55a5215) (http://s66.photobucket.com/user/nigeblueflame/media/VW/Ed30/BCSFullTBESportsSystemx_zps3ac1f81d.jpg.html)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FEd30%2FBCSFullTBESportsSystemc_zps2e53aced.jpg&hash=5f94084cf2d77e8f893a8eb12eec92dd408579ef)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi66.photobucket.com%2Falbums%2Fh269%2Fnigeblueflame%2FVW%2FEd30%2FBCSFullTBESportsSystemf_zps87a4cbf9.jpg&hash=403013176bb4f9f10bd0046d8bac44da53b742d4) (http://s66.photobucket.com/user/nigeblueflame/media/VW/Ed30/BCSFullTBESportsSystemf_zps87a4cbf9.jpg.html)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fi66.photobucket.com%2Falbums%2Fh269%2Fnigeblueflame%2FVW%2FEd30%2FBCSFullTBESportsSystemg_zps84a95570.jpg&hash=2026b760d0c3d1163763447cf270ac0ffe71f66f) (http://s66.photobucket.com/user/nigeblueflame/media/VW/Ed30/BCSFullTBESportsSystemg_zps84a95570.jpg.html)

Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: MC71 on June 16, 2014, 11:28:37 am
Looks awesome, PM'd you Nige.  :happy2:
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: th3_f15t on June 22, 2014, 08:41:10 am
Couple of months and I'll be making the trip to BCS for one of these.
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: J12spk on June 22, 2014, 08:49:20 am
Nice work, how much would it cost for  the 2 tips? I had a custom done but I prefer the r32 slashed bigger tips
James
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: h45gti on June 27, 2014, 10:02:13 pm
that's me car  :signLOL:  :drinking: nice thread nige!! im so pleased with the system, the trip there and back was brilliant too and you guys are great!!! only just saw this thread now LOL!!
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Orc on June 27, 2014, 10:13:43 pm
Nige do you sell the r32 slip on pipes separately.? I have your system on my edition and looking at getting the 32 rear..?
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Wolf Burger on June 27, 2014, 11:42:58 pm
I'm still coming for my BCS exhaust!!! :driver:

Not sure whether it will be on the MK5Gti or Mk6GTI
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on June 28, 2014, 11:05:54 am
R32 style tail assembly to fit to our existing Golf GTi system is available...
with 2 different styles
1) Golf R style (as fitted to the R32 as well)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FR32_MK5%2FBCSGolfR32PowervalvePerformanceExhaustSystema_zpsb7d8a6cb.jpg&hash=2e51164fd91084085d7a9ebc605e1748f28e2659)

2) Golf R32 standard

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW_Powervalve_Systems%2FR32_Style%2F15.jpg&hash=c06b0b813240d190da1b19bcdf1f6f3f214c8575)

Please give me a PM or call 01744 610244 and I can quote.
Cheers
Nige

Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Genner on July 25, 2014, 04:16:02 pm
How much then for the 32 conversion ? just post it up here instead of PM's  :signLOL:
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on July 25, 2014, 05:26:06 pm
The R32 conversion starts at £445.50 for the cat back to members on here.
Shipping is £20.00
Fitting is £50.00
Cheers
Nige
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: MC71 on August 19, 2014, 09:40:45 pm
Free bump!

Thanks for my R32 conversion assembly Nige. Had it fitted to my Powervalve TBE yesterday, it's an awesome piece kit fella.  :notworthy:

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fmcaborn%2FMy_car%2Fr32001_zps21ae1b0f.jpg&hash=9650f6bda180a2f79533556c44cb571a5b86d2de)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2Fmcaborn%2FMy_car%2Fr32003_zps17faa115.jpg&hash=85c6263ea60012e67408ae73bdbfafab846ddc6b)
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on August 23, 2014, 06:12:23 pm
Thanks guys...
Another Powervalve install tomorrow on Alex's Ed 30 will post images and sound up soon.
Cheers again for all of your valued support
nige
 :happy2:
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: th3_f15t on August 25, 2014, 08:53:26 pm
Looking forward to this update... :party: Need to save up enough cash now to buy a full system and get it fitted! After researching the alternatives there's little choice in it.
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on September 23, 2014, 04:51:21 pm
Another full R32 Style GTi Powervalve TBE with 200 cell cat installed today...
This one has the 15 degree f=rolled edge style trims.
Thanks Rich for buying the genuine VW bumper which the system was designed to fit to...
Cheers
Nige

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0667_zps00809bb2.jpg&hash=22fe28df47eaa915400d6a54401aeb820a297806)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0671_zpsadc95756.jpg&hash=ceccc4a0db4d0c1b274d76feca056f4e9b9c3f7f)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0670_zps2ac5f815.jpg&hash=a6e64a77ad0a7fe33fc7fbb34f9cdd7fe2237fe9)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0667_zps00809bb2.jpg&hash=22fe28df47eaa915400d6a54401aeb820a297806)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0666_zps5a847ae9.jpg&hash=4b9252b6df1860e995f0cf49474012b4e64fc070)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0662_zps2f070d8c.jpg&hash=aa8b2c4c58d5d17b8fb492c2739841536edd00bf)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0659_zps14c0c8f8.jpg&hash=e08c5674d889d6359bda060347f6838df6521aa6)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0653_zpsb1f95248.jpg&hash=aa3cca675ed73673b87c9f8bfa09b2062d37d3a5)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0652_zps3ea7bb92.jpg&hash=13283592223deb587ef7550e5577b7d65f6263e8)



Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: motogp46 on September 23, 2014, 09:45:49 pm
Hi. Pleasure to meet you all today and of course, system is superb. Well worth the 6 hr round trip and the sofa was nice and comfy too! Cheers, Richard  :smiley:   :smiley:
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: th3_f15t on September 23, 2014, 09:56:38 pm
I looked at this thread again and it's totally shaken my budget plans for next year... Not exactly cheap but looks like it'll be a worthwhile investment. Best start busking on the streets of London to afford one of these systems.
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on September 24, 2014, 08:50:08 am
Hi. Pleasure to meet you all today and of course, system is superb. Well worth the 6 hr round trip and the sofa was nice and comfy too! Cheers, Richard  :smiley:   :smiley:

thank you Richard
great to meet up yesterday - glad you're pleased bud  :happy2:
Cheers
Nige
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on September 25, 2014, 08:54:37 pm
Video of the R32 Style - Golf GTi MK5 Powervalve full turbo back performance exhaust system featuring the 200 cell motorsport cat...
Thanks for watching
Nige

Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Eniqmatic on October 17, 2014, 11:46:50 am
Hi Nigel,

I already have a full TBE from yourself for my GTI, how much would it be to change just the tips to R32 ones for the R32 bumper?

Thanks!
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on October 17, 2014, 12:50:19 pm
Hi Nigel,

I already have a full TBE from yourself for my GTI, how much would it be to change just the tips to R32 ones for the R32 bumper?

Thanks!

PM'd
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: th3_f15t on October 17, 2014, 01:09:25 pm
This may be a silly question, but the exhausts don't have to be fitted by yourselves do they, can we order them and have them fitted by someone else (i.e. AKS Tuning)? It's just too far for me to travel up to where you're based (sadly).
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on October 17, 2014, 02:08:20 pm
This may be a silly question, but the exhausts don't have to be fitted by yourselves do they, can we order them and have them fitted by someone else (i.e. AKS Tuning)? It's just too far for me to travel up to where you're based (sadly).

No problem - we ship all over the world...
Cheers
Nige

Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: KieranED30 on October 17, 2014, 05:50:22 pm
Really really want this NOW want the r32 rear bumper  :drool:
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: TaylorGTi on November 30, 2014, 10:41:39 pm
Have you got any videos of the none powervalve r32 style exhaust system @nige bcs (http://www.mk5golfgti.co.uk/forum/index.php?action=profile;u=331)

Cheers
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on December 01, 2014, 01:30:34 pm
No sorry - someone on here will have one though - sold enough of them lol  :grin:
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on March 31, 2015, 12:47:55 pm
Another recent R32 Style GTi BCS Sports system Install...

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0827_zpso9urthoq.jpg&hash=9be43974cf0e55f11a85efc265a8a3455cc6dad0)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0830_zps8s9mcxmj.jpg&hash=b42c0853fddd28836260240e1a05456f17aeeaad)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0831_zps1peywv5n.jpg&hash=6102d93a3f8b5dea02bd33465eeac2dcddbe70a5)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0832_zpswkdrxbhc.jpg&hash=5402f1b814b5873dd78b240fae732dbf6de0daa5)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0833_zpsohkka4vp.jpg&hash=d945c76139f4cd0307b0a037ca7ac10573b4e490)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0834_zpsgwptq6qz.jpg&hash=55196b752e0378140f1f4729e9cf1c96444defca)

(https://www.mk5golfgti.co.uk/forum/proxy.php?request=http%3A%2F%2Fdaz.co%2Fmedia%2FVW%2FGti_MK5_R32_Cat_back%2F_DSC0837_zpsjo2c4opy.jpg&hash=9b43ac892675a90d645467d4d41393ba3ce95071)
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: andybon on April 19, 2015, 12:20:39 pm
Wish I'd have known about this place before I had one done at pipe werx!

Only down the road from me too!
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: azzii1992 on July 22, 2015, 12:18:33 am
Love the look of these exhausts. So they only really sound loud when you give it beans?? I was looking into having a butterfly valve put in by an exhaust company by me in a few months. So with a touch of a button it opens and acts as a full through.  How much would you charge for the r32 style rear just the cat back system. And then how much fr the additional sports cat. I've got the r32 bumper just need repair and paint.
Title: Re: The BCS Golf GTi MK5 R32 Conversion
Post by: Powervalve Nige on July 22, 2015, 01:13:01 pm
The Powervalve concept goes way beyond a simple divertor valve with manual actuation.
For starters it can be dangerous to put any sort of valve into a system that is directly influencing gas flow and leave it to a manual operation to engage/ disengage it. You can imagine the situation - the car is boosting under full load and someone decides to see what happens when you press the button, not good for the turbo. At best a manual valve diverts gas into an accoustic chamber to affect the exhaust sound.
The Powervalve technology allows for the 76mm flow valve to be placed directly into the gas flow affecting sound performance and fuel economy dramatically.
We offer a 10% discount to MK5GolfGTi forum members on our prices listed here...

http://www.powervalve.co.uk/products/vw/golf/mk5/golf-mk5-gti-edition-30-2004-2007-r32-style-centre-exit.html

Cheers
nige