Golf MK5 1.9 TDI GTB2260VK 260 BHP | 425 FT/LB Big Spec Build

Started by ashtdi, August 17, 2015, 07:47:17 PM

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ashtdi

1.9 8v TDI PD105 BKC

Current Power Figures
260BHP | 425FT/LB Torque

Engine | Gearbox Spec

Darkside Developments ECU Software | MAF Delete | Hardcut Limiter
Darkside Developments GTB2260VK Turbo With Billet Compressor Wheel
Darkside Developments Tubular Stainless Manifold
Darkside Developments 3" Stainless De-Cat Downpipe Into A Custom Darkside 2.5" Stainless Exhaust With One Silencer And Discreet Tip
Darkside Developments EGR Delete Race Pipe Removing ASV | EGR Cooler Delete
Darkside Developments Alloy Pipework Kit With Darkside S3 Intercooler
Darkside Custom 80mm Alloy Inlet Turbo Pipe Into 90 Degree Silicone Hoses With AEM Dryflow Cone Filter
Firad +80% Race PD Injectors
4 BAR MAP Sensor
PD150 Head Bolts
Full Air Con Removal
02Q 6 Speed Gearbox Conversion
Strengthened Steel Selector Shifter Forks in Gearbox
Quaife Helical Limited Slip Diff Fitted With ARP Diff Bolt Kit
Sachs Race Engineering Single Mass Flywheel and Uprated Organic Clutch Kit

Brakes | Suspension | Wheels

55mm Hub Conversion
R32 345mm Front Brakes
R32 310mm Vented Rear Brakes
AP Coilovers
Subframe Washers / Spacer Plates
AUDI TT MK2 Uprated Wishbone / Console Bushes
Red Diesel Powerflex Dogbone Mount Insert
Team Dynamics Pro Race 1.2 17" x 8J ET40 With 225/45/17 Goodyear F1 Asymmetric 3 Tyres

Exterior | Interior

SRS-TEC Fibreglass 25mm Wider Front Wings
Genuine GTI Headlights
Genuine R32 Rear Lights
Genuine R32 Electric Folding Wing Mirrors With LED Puddle Lights
GT Sport Leather Seats & Door Cards
CAE Ultra Motorsport Shifter
Genuine OMP Boss With Sabelt 350mm Suede Dished Steering Wheel
De-Wiper With Glass Bung
LED Interior Bulbs

Need to get some more pictures of the car but it doesn't look anything special!

Thanks for looking!



My Build Thread - Golf MK5 PD105 1.9 TDI GTB2260VK 260BHP | 420 FTLB
http://www.mk5golfgti.co.uk/forum/index.php/topic,100160.0.html

Shoduchi

Great build you have there! :happy2:

Not much of the original engine left. :laugh: The original gearbox would be too weak and too short for what you have now. :smiley:

PS: I don't know many who would put a 1.4 badge in the back. :signLOL:

Martk19871

Haha I bet you get some looks of confusion with the 1.4 badge  :grin:

Andy

Very nice mods..The route I am looking at doing

xjay1337

Nice, reminds me of my old 1.9 TDI :-) Except you uprated your Gearbox where as I blew mine up  :innocent:

Do you work up at Darkside/SRS?

lewisako

Lovely sleeper right there for sure!

Definatly how I would like my car to end up, just need to organise funds to support it all  :happy2:

will keep a look out on this thread!

ashtdi

Quote from: Shoduchi on August 18, 2015, 11:10:33 AM
Great build you have there! :happy2:

Not much of the original engine left. :laugh: The original gearbox would be too weak and too short for what you have now. :smiley:

PS: I don't know many who would put a 1.4 badge in the back. :signLOL:

Thanks for the comments, yeah the 5 speeds in the MK5 are weak and prone to going bang at stock power so it was a must!

The do a 1.4 75bhp in the Golf so i thought it would be funny but the soot on the tailgate gives it away!

Quote from: Martk19871 on August 18, 2015, 11:53:08 AM
Haha I bet you get some looks of confusion with the 1.4 badge  :grin:

Haha had a few!

Quote from: maxitrol on August 18, 2015, 11:57:21 AM
Very nice mods..The route I am looking at doing

Thanks, i hope you have big pockets haha!

Quote from: xjay1337 on August 18, 2015, 12:25:01 PM
Nice, reminds me of my old 1.9 TDI :-) Except you uprated your Gearbox where as I blew mine up  :innocent:

Do you work up at Darkside/SRS?

I remember your old 1.9 and i can remember the gearbox going bang aswell :sad:

I work at SRS, seen your scirocco down at darkside a few times when you had the turbo kit fitted its pretty smart!

Quote from: lewisako on August 18, 2015, 05:10:13 PM
Lovely sleeper right there for sure!

Definatly how I would like my car to end up, just need to organise funds to support it all  :happy2:

will keep a look out on this thread!

Thanks, its not cheap tuning diesels but the go well once done!


My Build Thread - Golf MK5 PD105 1.9 TDI GTB2260VK 260BHP | 420 FTLB
http://www.mk5golfgti.co.uk/forum/index.php/topic,100160.0.html

Tfsi_Mike


xjay1337

Quote from: ashtdi on August 22, 2015, 06:11:30 PM


I remember your old 1.9 and i can remember the gearbox going bang aswell :sad:

I work at SRS, seen your scirocco down at darkside a few times when you had the turbo kit fitted its pretty smart!


Haha! All part of the fun. I replaced the gearbox with a 70k one, then I think someone else who had it blew it up again, then you guys got the car dirt cheap?  :signLOL: :signLOL: :signLOL:

Ahh well that's cool mate, small world :-) next time I'm up say hello! Ryan and Scott are probably sick of me with the issues we've had but it's running nice as pie now :-) so hopefully next time i'm up will be for pump and injector upgrade tuning!  :rolleye:

Andy

When am down i will pop and say hello

D_Philli_82

Crazy spec...looking at that list it must have cost bucks  :sick:

:congrats: :popcornsoda:


MK5 1.9TDI 150Bhp

s3dubbin

What great spec. Will surprise a few I bet.

I have been dealing with darkside last couple of weeks rebuilding my 02q box.

Did you not need the brass input shaft support? I bought the steel forks and bronze inserts as well.

Stevie.

AJP

Always like to see the derv game in a good light like this, reminds me of being over on ukmkivs when I had my PD!

As quick as my GTI is, reading that torque figure does make me jealous. Spec list reads very well. Top job [emoji106]

ashtdi

Quote from: D_Philli_82 on August 26, 2015, 10:59:38 PM
Crazy spec...looking at that list it must have cost bucks  :sick:

:congrats: :popcornsoda:

The specs not bad... haha

Quote from: AJP on August 27, 2015, 05:05:41 PM
Always like to see the derv game in a good light like this, reminds me of being over on ukmkivs when I had my PD!

As quick as my GTI is, reading that torque figure does make me jealous. Spec list reads very well. Top job [emoji106]

The torque is pretty average for a tuned diesel now a days it could do with really been capped at 360-380ftlbs as it still has stock conrods.

Quote from: s3dubbin on August 27, 2015, 04:39:08 PM
What great spec. Will surprise a few I bet.

I have been dealing with darkside last couple of weeks rebuilding my 02q box.

Did you not need the brass input shaft support? I bought the steel forks and bronze inserts as well.

Stevie.

At the time of fitting the 02Q box the reinforcement plate and input shaft support were not available but its something which will get done done sometime. 


My Build Thread - Golf MK5 PD105 1.9 TDI GTB2260VK 260BHP | 420 FTLB
http://www.mk5golfgti.co.uk/forum/index.php/topic,100160.0.html

s3dubbin

I was told the reinforcement plate would not fit the 02Q only the 02M. This is the 3rd time my box has been out I hope these mods do the trick.

Cheers, Stevie.  :happy2: