All Things Mk5 > How to Guides / Troubleshooting

How To and Parts needed for relocating the DV on a K03 car?

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danishmkvgti:

--- Quote from: Jaywoo-GTI on August 04, 2010, 12:24:52 pm ---Noise pipe is US specific, read about them before.

--- End quote ---

Noise pipe is LHD specific not US  :happy2:

There's 2 types of DV relocating, one for the GTI LHD, seen here (noise pipe goes around airfilterbox to the noise thingy and on the side the DV fitted)





And the one you are after, the S3 solution (the parts encircled  :smiley: ):



On the left the tube going from the DV to the intake pipe with the flange for fitting the DV. On the top right extension wires for the DV, bottom right is the tube from IC to intake manifold with the noise tube bung that enables the fitting of the DV.
Why chose the Forge that requires maintanence instead of the revision D DV that doesn't fall to pieces as the other OEM DV and doesn'r require maintanence???????   :confused:  :stupid:   :wink:

Jaywoo-GTI:
Ah sorry, Read it on alot of US forums that delete the noise pipe.

S2 Ant:
Does the K04 turbo have a blank or bung for the DV port on it or is it simply manufactured with no port there to put a DV like on the K03?

vRStu:
All you need to source non OEM is a blank for the Turbo (although I used an old OEM DV with a bung from BSH) and a wiring loom to extend the two wires from the KO3 position to the front of the car for the KO4 position.

All of the rest of the parts are OEM so can be obtained from a dealer.

S2 Ant:
Spot on, thanks for that

So should need the following OEM part numbers i believe....

1K0 145 770 P - Intake pipework from IC to IM (£35.38+VAT)
1K0 145 693 B - Pipe from DV back to Intake pipework (£35.38+VAT)
06F 145 751 - Port connecting the DV to the pipework (
1K0 145 845 A - Hose connecting port piece to the DV and return pipe

With standard intake you'll also need this...

06F 129 627 H - Accordion pipe from Turbo to Inlet pipework - includes return feed for pipe 1K0 145 693 B (£26.30+VAT)

With aftermarket intake you'll need to adapt that pipe to fit whatever port is on it - BSH intake pipe has a 35mm ID port for this feed.
And obviously a bung for the original DV location.

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