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Author Topic: omeydz's Golf MK6 TSI - GTI/R20 Hybrid *DSG converted*  (Read 114199 times)

Offline OldSpeckledBen

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Re: omeydz's Golf MK6 TSI - GTI/R20 hybrid (manual to DSG conversion!!!)
« Reply #90 on: March 23, 2015, 09:13:56 pm »
Just read through the build  :smiley:

Car is looking awesome, all the mods are brilliant, love it  :happy2:

Good luck with the DSG conversion

Offline omeydz

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Re: omeydz's Golf MK6 TSI - GTI/R20 hybrid (manual to DSG conversion!!!)
« Reply #91 on: March 24, 2015, 06:48:05 pm »
Just read through the build  :smiley:

Car is looking awesome, all the mods are brilliant, love it  :happy2:

Good luck with the DSG conversion

Cheers!!
Recently back on the forum! Good to be back
Current Rides
Mazda RX8 231bhp ( very different little rocket lol!)
----
SOLD
2011 Golf MK6 1.4 TFSI R20/GTI Hybrid - DSG converted *world first!*
2007 MK5 Golf 1.4 FSI
2007 Golf MK5 GTI DSG
2008 Audi A5 3.0TDI

Offline omeydz

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Re: omeydz's Golf MK6 TSI - GTI/R20 hybrid (manual to DSG conversion!!!)
« Reply #92 on: June 05, 2015, 08:04:09 pm »
Conversion begins tomorrow! Wish me luck guys.. bit of a solo mission into unchartered territory with my mechanical expertise  :grin:
Recently back on the forum! Good to be back
Current Rides
Mazda RX8 231bhp ( very different little rocket lol!)
----
SOLD
2011 Golf MK6 1.4 TFSI R20/GTI Hybrid - DSG converted *world first!*
2007 MK5 Golf 1.4 FSI
2007 Golf MK5 GTI DSG
2008 Audi A5 3.0TDI

Offline Shoduchi

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Re: omeydz's Golf MK6 TSI - GTI/R20 hybrid (manual to DSG conversion!!!)
« Reply #93 on: June 05, 2015, 08:39:02 pm »
Good luck! I hope you can do it without fusing your neurons. :signLOL:

Offline omeydz

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Re: omeydz's Golf MK6 TSI - GTI/R20 hybrid (manual to DSG conversion!!!)
« Reply #94 on: June 05, 2015, 09:35:55 pm »
Good luck! I hope you can do it without fusing your neurons. :signLOL:

Fusing neurons? Are you a science person!?  :confused:
Recently back on the forum! Good to be back
Current Rides
Mazda RX8 231bhp ( very different little rocket lol!)
----
SOLD
2011 Golf MK6 1.4 TFSI R20/GTI Hybrid - DSG converted *world first!*
2007 MK5 Golf 1.4 FSI
2007 Golf MK5 GTI DSG
2008 Audi A5 3.0TDI

Offline Shoduchi

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Re: omeydz's Golf MK6 TSI - GTI/R20 hybrid (manual to DSG conversion!!!)
« Reply #95 on: June 05, 2015, 09:41:27 pm »
Good luck! I hope you can do it without fusing your neurons. :signLOL:

Fusing neurons? Are you a science person!?  :confused:
Fusing neurons in like having a brain meltdown. :signLOL:

Yes, I'm no mechanic. :wink:

Offline omeydz

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Re: omeydz's Golf MK6 TSI - GTI/R20 hybrid (manual to DSG conversion!!!)
« Reply #96 on: June 05, 2015, 10:24:33 pm »
Im a science person too... The give anything and everything a go type haha!

My neurons shall keep calm and stay myelinated! Such a geek lol
Recently back on the forum! Good to be back
Current Rides
Mazda RX8 231bhp ( very different little rocket lol!)
----
SOLD
2011 Golf MK6 1.4 TFSI R20/GTI Hybrid - DSG converted *world first!*
2007 MK5 Golf 1.4 FSI
2007 Golf MK5 GTI DSG
2008 Audi A5 3.0TDI

Offline omeydz

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Re: omeydz's Golf MK6 TSI - GTI/R20 hybrid (manual to DSG conversion!!!)
« Reply #97 on: June 06, 2015, 08:01:15 pm »
Day 1:

Took my sweet time. Gearbox, shafts and stripped down to crankshaft and mount plate. Just didnt want to drop anything for 6ft up and squash myself!

Up in the air


Out with the manual trans


Had enough for today at this point:


Sneak peek at the DSG box I got from the dealers. (Had to replace the mechatronics hydraulic fluid and gearbox oil as the stupid dealer stored it upside down and with breather vents on so most of the fluids seeped out  :stupid: )

« Last Edit: June 07, 2015, 04:36:06 pm by omeydz »
Recently back on the forum! Good to be back
Current Rides
Mazda RX8 231bhp ( very different little rocket lol!)
----
SOLD
2011 Golf MK6 1.4 TFSI R20/GTI Hybrid - DSG converted *world first!*
2007 MK5 Golf 1.4 FSI
2007 Golf MK5 GTI DSG
2008 Audi A5 3.0TDI

Offline th3_f15t

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Fairly good days progress this. Keep at it and don't let a stumbling point get you down. If something doesn't work go have a cup of tea and chances are you'll figure it out soon enough. Works on both cars and science/maths essays I've found so far. :drinking:

Moving over to Flickr, sorry for the broken picture links!

Offline omeydz

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Will do! Thanks for the kind words mate :)
Recently back on the forum! Good to be back
Current Rides
Mazda RX8 231bhp ( very different little rocket lol!)
----
SOLD
2011 Golf MK6 1.4 TFSI R20/GTI Hybrid - DSG converted *world first!*
2007 MK5 Golf 1.4 FSI
2007 Golf MK5 GTI DSG
2008 Audi A5 3.0TDI

Offline York_GTI

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This is a fantastic thread, kudos to you :happy2:
VCDS Hex-USB +CAN (North Yorkshire)

Carbon Steel Grey 5 door 2010 (60) Golf MK6 GTi DSG / Leather / RCD510 / 18" Monza Alloys

Carbon Steel Grey 3 door 2011 Golf MK6 GTD DSG / RNS510 / Leather (NOW SOLD)

Tornado Red 5 door 2009 Golf MK6 GTi DSG / 18" Monza Alloys / PDT Stage 1 Remap - 261 BHP (NOW SOLD)

Black 3 door 2006 Golf MK5 GTi Manual / 18" Monza Alloys / PDT Stage 1 Remap & HPFP - 262 BHP (NOW SOLD)

Offline Beattie

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Looking good, just went throught the whole thread there. Some nice additions from the standard set up. I've recently purchased a mk6 GT TDI 140 and transferred some mods over from the mk5. Ideal for swapping over.

Craig.
MK6 2.0 GT Tornado Red.

Offline omeydz

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Thank you all for your kind words  :drinking:

Pretty much run out of mods to do and wanted a DSG. Couldnt be bothered to take out all my mods and put them in a dsg car so thought putting a DSG box in would be easier and a new experience in my bag of skills  :grin:

DAY 2:

Short stint due to it being a Sunday.

ECU removed to be sent off to be flashed with DSG files.

Gaping great hole. Didnt account for the slave cylinder so its just flapping about like a bit of a wally. Wonder if I can just leave it to one side or remove it and put a stop in the pipe?
 

Flywheel, mating plate and needle bearing in


Out with the whole exhaust, heat shield and manual shifter mechanism


Comparison of shifter mechanisms


Hole left by the manual shifter mechanism


DSG shifter now in!!  About time I stopped taking stuff out and putting something in  :grin:


Not looking forward to the wiring :scared:

More to come on Wednesday. Back to the day job!  :signLOL:
Recently back on the forum! Good to be back
Current Rides
Mazda RX8 231bhp ( very different little rocket lol!)
----
SOLD
2011 Golf MK6 1.4 TFSI R20/GTI Hybrid - DSG converted *world first!*
2007 MK5 Golf 1.4 FSI
2007 Golf MK5 GTI DSG
2008 Audi A5 3.0TDI

Offline Biano44

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  • The CC GT 200
WOW

Respect for taking on this challenge!!

Just looking at the pictures makes me nervous.... :jumping:


Offline omeydz

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My pictures make me nervous too haha! Long as it works itll all be worth it  :laugh:
Recently back on the forum! Good to be back
Current Rides
Mazda RX8 231bhp ( very different little rocket lol!)
----
SOLD
2011 Golf MK6 1.4 TFSI R20/GTI Hybrid - DSG converted *world first!*
2007 MK5 Golf 1.4 FSI
2007 Golf MK5 GTI DSG
2008 Audi A5 3.0TDI